Ford Fusion Manuals

Ford Fusion: Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Charge Air Cooler (CAC) Radiator. Removal and Installation

Special Tool(s) / General Equipment

Cable Ties
Hose Clamp Remover/Installer

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the retainers and the radiator sight shield.
Ford Fusion. Charge Air Cooler (CAC) Radiator. Removal and Installation
  1. Remove the upper radiator guide pins and support the radiator using cable ties.
    Use the General Equipment: Cable Ties
Ford Fusion. Charge Air Cooler (CAC) Radiator. Removal and Installation
  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
    1. Both sides.
      Remove the lower radiator support bolts and release the clips.
      Torque: 18 lb.ft (24 Nm)
Ford Fusion. Charge Air Cooler (CAC) Radiator. Removal and Installation
  1. Remove the lower radiator support.
Ford Fusion. Charge Air Cooler (CAC) Radiator. Removal and Installation
  1. Release the clamps, disconnect the coolant hoses and the electrical connector.
    Use the General Equipment: Hose Clamp Remover/Installer
Ford Fusion. Charge Air Cooler (CAC) Radiator. Removal and Installation
  1. Remove the bolts and the CAC radiator.
    Torque: 53 lb.in (6 Nm)
Ford Fusion. Charge Air Cooler (CAC) Radiator. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

    Charge Air Cooler (CAC) Intake Pipe. Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

    Evaporative Emissions - 1.5L EcoBoost (118kW/160PS) – I4

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    Other information:

    Ford Fusion 2013–2020 Owners Manual: Special Notices


    New Vehicle Limited Warranty Vehicles sold in the United States and Canada For a detailed description of what is covered by your New Vehicle Limited Warranty, see your warranty guide that is available online. For more information, refer to our website and download your copy of the warranty guide. Vehicles sold outside the United States and Canada For a detailed description of what is covered..

    Ford Fusion 2013–2020 Service Manual: Water Drain Panel. Removal and Installation


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal NOTICE: Battery electric vehicle (BEV), hybrid electric vehicle (HEV) and plug-in hybrid electric vehicle ..

    Categories

    Power Door Locks

    The power door lock control is on the driver and front passenger door panels.

    Ford Fusion. Power Door Locks

    Unlock. Lock.

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