Ford Fusion: Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Charge Air Cooler (CAC) Radiator. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Charge Air Cooler (CAC) Radiator. Removal and Installation

Special Tool(s) / General Equipment

Cable Ties
Hose Clamp Remover/Installer

Removal

NOTE: Removal steps in this procedure may contain installation details.

Remove the retainers and the radiator sight shield.

Ford Fusion. Charge Air Cooler (CAC) Radiator. Removal and Installation

Remove the upper radiator guide pins and support the radiator using cable ties.
Use the General Equipment: Cable Ties

Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).

1. Both sides.
  Remove the lower radiator support bolts and release the clips.
  Torque: 18 lb.ft (24 Nm)

Remove the lower radiator support.

Release the clamps, disconnect the coolant hoses and the electrical connector.
Use the General Equipment: Hose Clamp Remover/Installer

Remove the bolts and the CAC radiator.
Torque: 53 lb.in (6 Nm)

Installation

To install, reverse the removal procedure.

Charge Air Cooler (CAC) Intake Pipe. Removal and Installation

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

Evaporative Emissions - 1.5L EcoBoost (118kW/160PS) – I4

Other information:

Ford Fusion 2013–2020 Service Manual: Gear Shift Module (GSM). Removal and Installation

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Ford Fusion 2013–2020 Service Manual: Rear Door Window Regulator. Removal and Installation

Special Tool(s) / General Equipment Adhesive Tape Removal NOTE: LH side shown, RH side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the rear door speaker. Refer to: Rear Door Speaker (415-00 Information and Entertainment System - General Information - Vehicles With: SYNC 3, Removal and Installation). Refer to: Rear Door Sp..

Power Door Locks

The power door lock control is on the driver and front passenger door panels.

Ford Fusion. Power Door Locks

Unlock. Lock.