Ford Fusion: Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Charge Air Cooler (CAC) Radiator. Removal and Installation
Special Tool(s) /
General Equipment
Cable Ties |
Hose Clamp Remover/Installer |
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the retainers and the radiator sight shield.
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Remove the upper radiator guide pins and support the radiator using cable ties.
Use the General Equipment: Cable Ties
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Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
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Both sides.
Remove the lower radiator support bolts and release the clips.
Torque:
18 lb.ft (24 Nm)
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Remove the lower radiator support.
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Release the clamps, disconnect the coolant hoses and the electrical connector.
Use the General Equipment: Hose Clamp Remover/Installer
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Remove the bolts and the CAC radiator.
Torque:
53 lb.in (6 Nm)
Installation
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To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Removal
NOTICE:
The turbocharger compressor vanes can be damaged by even the
smallest particles...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Grinder
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Removal
WARNING:
Before beginning any service procedure in this
se..
Overdrive (O/D) (4, 5, 6) Clutch Exploded View
Item
Description
1
Direct/overdrive clutch hub assembly
2
Overdrive clutch piston inner seal
3
Input shaft
4
Overdrive clutch piston outer seals
5
Overdrive clutch piston
6
Overdrive clutch piston return spring
7
..