Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Internal Wiring Harness Frame. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Automatic Transmission / Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Internal Wiring Harness Frame. Removal and Installation

Special Tool(s) / General Equipment

307-636
Alignment Pins- Valve Body
TKIT-2008ET-FLM
TKIT-2008ET-ROW

Removal

Remove the main control cover.
Refer to: Main Control Cover - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Refer to: Main Control Cover - 2.5L Duratec (125kW/170PS) (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

Disconnect the TR sensor electrical connector.

Disconnect the OSS sensor electrical connector.

Remove the main control-to-cover seal.

NOTICE: Be careful not to bend or twist the transmission internal wiring harness frame or the solenoid terminals when removing the transmission internal wiring harness frame or damage can occur.
Remove the transmission internal wiring harness frame screws and the transmission internal wiring harness frame from the solenoids by lifting it straight up evenly.

Installation

Install the special tools in the solenoid body to align the transmission internal wiring harness frame during installation.
Use Special Service Tool: 307-636 Alignment Pins- Valve Body.

Position the transmission internal wiring harness frame on the special tools and carefully install the transmission internal wiring harness frame by pushing straight down into the solenoids.

Install the transmission internal wiring harness frame screws.
Torque: 31 lb.in (3.5 Nm)

Connect the OSS sensor electrical connector.

Connect the TR sensor electrical connector.

Install the main control-to-cover seal.

Install the main control cover.
Refer to: Main Control Cover - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Refer to: Main Control Cover - 2.5L Duratec (125kW/170PS) (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

Transmission Fluid Auxiliary Pump. Removal and Installation

Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

Transmission Range (TR) Sensor. Removal and Installation

Special Tool(s) / General Equipment Punch Locking Pliers Removal Remove the main control cover. Refer to: Main Control Cover - 1...

Other information:

Ford Fusion 2013–2020 Service Manual: Rear Driveshaft. Removal and Installation

Special Tool(s) / General Equipment Flat-Bladed Screwdriver Punch Copper Hammer Removal NOTE: The max articulation of any CV is 10 degrees. The max articulation of any U-joint is 12 degrees. If the CV or any U-joint of the driveshaft is articulated further then the max allowable degrees damage may occur...

Ford Fusion 2013–2020 Service Manual: Turbocharger - Component Location. Description and Operation

1.5L EcoBoost Turbocharger Components Item Description 1 Turbocharger bypass valve 2 Wastegate control valve solenoid 3 Turbocharger coolant tubes 4 Turbocharger oil return tube 5 Turbocharger 6 Turbocharger oil supply tube 1...

Fuel Quality

Choosing the Right Fuel

Ford Fusion. Fuel Quality

Your vehicle is designed to operate on regular unleaded gasoline with a minimum pump (R+M)/2 octane rating of 87.