Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Internal Wiring Harness Frame. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Automatic Transmission / Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Internal Wiring Harness Frame. Removal and Installation

Special Tool(s) / General Equipment

307-636
Alignment Pins- Valve Body
TKIT-2008ET-FLM
TKIT-2008ET-ROW

Removal

Remove the main control cover.
Refer to: Main Control Cover - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Refer to: Main Control Cover - 2.5L Duratec (125kW/170PS) (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

Disconnect the TR sensor electrical connector.

Disconnect the OSS sensor electrical connector.

Remove the main control-to-cover seal.

NOTICE: Be careful not to bend or twist the transmission internal wiring harness frame or the solenoid terminals when removing the transmission internal wiring harness frame or damage can occur.
Remove the transmission internal wiring harness frame screws and the transmission internal wiring harness frame from the solenoids by lifting it straight up evenly.

Installation

Install the special tools in the solenoid body to align the transmission internal wiring harness frame during installation.
Use Special Service Tool: 307-636 Alignment Pins- Valve Body.

Position the transmission internal wiring harness frame on the special tools and carefully install the transmission internal wiring harness frame by pushing straight down into the solenoids.

Install the transmission internal wiring harness frame screws.
Torque: 31 lb.in (3.5 Nm)

Connect the OSS sensor electrical connector.

Connect the TR sensor electrical connector.

Install the main control-to-cover seal.

Install the main control cover.
Refer to: Main Control Cover - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Refer to: Main Control Cover - 2.5L Duratec (125kW/170PS) (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

Transmission Fluid Auxiliary Pump. Removal and Installation

Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

Transmission Range (TR) Sensor. Removal and Installation

Special Tool(s) / General Equipment Punch Locking Pliers Removal Remove the main control cover. Refer to: Main Control Cover - 1...

Other information:

Ford Fusion 2013–2020 Service Manual: Brake Disc Shield. Removal and Installation

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the brake disc. Refer to: Brake Disc (206-04 Rear Disc Brake, Removal and Installation). Remove the bolts and the brake disc shield. Torque: 106 lb...

Ford Fusion 2013–2020 Service Manual: Generator - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Removal NOTE: Early build vehicle shown with idler pulley attached to the generator shown. Late build vehicles similar, without idler pulley attached to the generator. Disconnect the negative battery cable. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures)...

Fuel Quality

Choosing the Right Fuel

Ford Fusion. Fuel Quality

Your vehicle is designed to operate on regular unleaded gasoline with a minimum pump (R+M)/2 octane rating of 87.