Ford Fusion Manuals

Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Case Reseal. General Procedures

Special Tool(s) / General Equipment

Ford Fusion. Transmission Case Reseal. General Procedures 100-001 (T50T-100-A)
Slide Hammer
Ford Fusion. Transmission Case Reseal. General Procedures 205-153 (T80T-4000-W)
Handle
Ford Fusion. Transmission Case Reseal. General Procedures 205-990
Installer, Axle Seal
TKIT-2012A-FL
TKIT-2012A-ROW
Ford Fusion. Transmission Case Reseal. General Procedures 303-D011 (D80L-100-G)
Actuator Pin (Dia 3/16)
Ford Fusion. Transmission Case Reseal. General Procedures 303-D019 (D80L-100-Q)
Collet, 3/4 to 7/8
Ford Fusion. Transmission Case Reseal. General Procedures 307-003 (T57L-500-B)
Holding Fixture, Transmission
Ford Fusion. Transmission Case Reseal. General Procedures 307-091
Handle, Torque Converter
TKIT-2009TC-F
Ford Fusion. Transmission Case Reseal. General Procedures 307-566
Retainer, Torque Converter
TKIT-2006C-FFMFLM
TKIT-2006C-LM
TKIT-2006C-ROW
Ford Fusion. Transmission Case Reseal. General Procedures 307-625
Fixture, Bench Mounting
TKIT-2008ET-FLM
TKIT-2008ET-ROW
Ford Fusion. Transmission Case Reseal. General Procedures 307-627
Installer, Converter Seal
TKIT-2008ET-FLM
TKIT-2008ET-ROW
Ford Fusion. Transmission Case Reseal. General Procedures 307-635
Protector, Turbine Shaft Seal
TKIT-2008ET-FLM
TKIT-2008ET-ROW
Ford Fusion. Transmission Case Reseal. General Procedures 307-718
Installer, Axle Seal
TKIT-2013B-FL
TKIT-2013B-ROW
Ford Fusion. Transmission Case Reseal. General Procedures 307-723
Installer, Turbine Seal
TKIT-2014A-FL
Puller

Materials

Name Specification
Motorcraft® Ultra Silicone Sealant
TA-29
WSS-M4G323-A8
 

Repair

  1. Remove the transmission.
    Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
    Refer to: Transmission - 2.0L EcoBoost (184kW/250PS) – MI4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
  1. For information on component views and base part numbers.
    Refer to: Transmission Description (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Description and Operation).
  1. NOTE: Use M10 x 1.5 x 25mm bolts to attach the special tool to the transmission case.

    Install the special tool.
    Use Special Service Tool: 307-625  Fixture, Bench Mounting.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Mount the transmission to the bench-mounted holding fixture.
    Use Special Service Tool: 307-003 (T57L-500-B)  Holding Fixture, Transmission. , 307-625  Fixture, Bench Mounting.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Remove the special tool.
    Use Special Service Tool: 307-566  Retainer, Torque Converter.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. NOTICE: The torque converter is heavy. Be careful not to drop it or damage will result.

    Using the special tools, remove the torque converter from the transmission.
    Use Special Service Tool: 307-091  Handle, Torque Converter.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Remove and discard the LH halfshaft seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Remove and discard the RH halfshaft seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Remove the torque converter hub seal snap ring.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Using a dent puller, remove the torque converter hub seal.
    Use the General Equipment: Puller
Ford Fusion. Transmission Case Reseal. General Procedures
  1. NOTE: Note the location of the stud bolts for assembly.

    Remove the torque converter housing bolts.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Pry the torque converter housing loose from the transmission case.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Remove the torque converter housing from the transmission case.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Remove and discard the clutch feed seals.
Ford Fusion. Transmission Case Reseal. General Procedures
    • NOTE: If the LH transmission case bushing or the LH halfshaft bushing surface shows signs of excessive wear or damage, a new LH transmission case bushing and a new LH halfshaft must be installed, or excessive noise or transmission failure can occur.

      Clean and inspect the LH transmission case bushing and the bushing surface on the LH halfshaft for damage or excessive wear. If the LH transmission case bushing or the LH halfshaft shows signs of excessive wear or damage, install new components.
      Refer to: Transmission Case (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Disassembly and Assembly of Subassemblies).
    • NOTICE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.

      Make sure that the mating faces are clean and free of foreign material.
      Refer to: RTV Sealing Surface Cleaning and Preparation (303-00 Engine System - General Information, General Procedures).
Ford Fusion. Transmission Case Reseal. General Procedures
    • Inspect the torque converter housing and the differential ring gear for damage or excessive wear. If the differential ring gear shows signs of excessive wear or damage replace the differential ring gear.
      Refer to: Transmission Case (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Disassembly and Assembly of Subassemblies).
    • NOTICE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.

      Make sure that the mating faces are clean and free of foreign material.
      Refer to: RTV Sealing Surface Cleaning and Preparation (303-00 Engine System - General Information, General Procedures).
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Assemble the special tools and remove and discard the input shaft seal.
    Use Special Service Tool: 100-001 (T50T-100-A)  Slide Hammer. , 303-D011 (D80L-100-G)  Actuator Pin (Dia 3/16). , 303-D019 (D80L-100-Q)  Collet, 3/4 to 7/8.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Install a new input shaft seal on the special tool.
    Use Special Service Tool: 307-723  Installer, Turbine Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Using the special tool, install the input shaft seal.
    Use Special Service Tool: 307-723  Installer, Turbine Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Install the 5 new clutch feed seals.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Install the special tool on the input shaft.
    Use Special Service Tool: 307-635  Protector, Turbine Shaft Seal.
Ford Fusion. Transmission Case Reseal. General Procedures

  1. Verify the thrust washer and thrust bearing are correctly installed.
    1. No. 13 thrust washer.
    1. No. 11 drive sprocket thrust bearing.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. NOTE: Be sure the sealing surfaces of the torque converter housing and the transmission housing are free of oil before applying silicone.

    Apply silicone to the sealing surface of the transmission case.
    Material: Motorcraft® Ultra Silicone Sealant / TA-29 (WSS-M4G323-A8)
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Install the torque converter housing on the transmission case.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. NOTE: Be sure the torque converter housing stud bolt is in the correct location as noted during disassembly.

    Install the torque converter housing bolts and the torque converter housing stud bolt.
    Torque: 24 lb.ft (32 Nm)
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Remove the special tool.
    Remove Special Service Tool: 307-635  Protector, Turbine Shaft Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Install a new torque converter hub seal on the special tool.
    Use Special Service Tool: 307-627  Installer, Converter Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Using the special tool, install a new torque converter hub seal.
    Use Special Service Tool: 307-627  Installer, Converter Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Install the torque converter hub seal snap ring.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Assemble the special tools. Install a new LH halfshaft seal on the special tool.
    Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 205-990  Installer, Axle Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Using the special tools, install the new LH halfshaft seal in the transmission case.
    Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 205-990  Installer, Axle Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. NOTE: FWD Vehicles.

    Assemble the special tools and install a new RH halfshaft seal on the special tool.
    Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 205-990  Installer, Axle Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. NOTE: FWD Vehicles.

    Using the special tools, install the new RH halfshaft seal.
    Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 205-990  Installer, Axle Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. NOTE: AWD Vehicles.

    NOTE: Special tool 307-718 is reversible, make sure it is assemble correctly for AWD vehicles.

    Assemble the special tools and install a new RH halfshaft seal on the special tool.
    Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 307-718  Installer, Axle Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. NOTE: AWD Vehicles.

    Using the special tools, install the new RH halfshaft seal.
    Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 307-718  Installer, Axle Seal.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. NOTICE: The torque converter is heavy. Be careful not to drop it or damage will result.

    Using the special tools, install the torque converter.
    Use Special Service Tool: 307-091  Handle, Torque Converter.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Install the special tool.
    Use Special Service Tool: 307-566  Retainer, Torque Converter.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Remove the transmission from the bench-mounted holding fixture.
    Use Special Service Tool: 307-003 (T57L-500-B)  Holding Fixture, Transmission. , 307-625  Fixture, Bench Mounting.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Remove the special tool.
    Use Special Service Tool: 307-625  Fixture, Bench Mounting.
Ford Fusion. Transmission Case Reseal. General Procedures
  1. Install the transmission.
    Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
    Refer to: Transmission - 2.0L EcoBoost (184kW/250PS) – MI4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

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