Ford Fusion Manuals

Ford Fusion: Fuel Charging and Controls - 1.5L EcoBoost (118kW/160PS) – I4 / Throttle Body. Removal and Installation

Removal

  1. Remove the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    1. Remove the Throttle Body (TB) inlet pipe mounting bolt.
    1. Loosen the Throttle Body (TB) inlet pipe clamp and then position the Throttle Body (TB) inlet pipe aside.
Ford Fusion. Throttle Body. Removal and Installation
    • NOTE: When disconnecting the Throttle Body (TB) electrical connector disengage the red locking tab on the Throttle Body (TB) electrical connector by sliding it to the rear of the Throttle Body (TB) electrical connector, away from the Throttle Body (TB). Squeeze the Throttle Body (TB) electrical connector while removing.

      Disconnect the Throttle Body (TB) electrical connector.
    • Remove the Throttle Body (TB) retaining bolts and then remove the Throttle Body (TB).
Ford Fusion. Throttle Body. Removal and Installation

Installation

NOTICE: Make sure that the mating faces are clean and free of foreign material.

  1. Inspect the Throttle Body (TB) gasket, clean or replace as needed.
Ford Fusion. Throttle Body. Removal and Installation
    • NOTE: Only tighten the 4 Throttle Body (TB) bolts finger tight at this stage.

      Install and tighten the Throttle Body (TB) retaining bolts in the sequence shown.
      Torque: 106 lb.in (12 Nm)
    • NOTE: When connecting the Throttle Body (TB) electrical connector engage the red connector locking tab after fully installing the Throttle Body (TB) electrical connector. The red tab will not slide forward unless the Throttle Body (TB) electrical connector is fully installed.

      Connect the Throttle Body (TB) electrical connector.
Ford Fusion. Throttle Body. Removal and Installation
    1. Install the Throttle Body (TB) inlet pipe and then tighten the Throttle Body (TB) inlet pipe clamp.
      Torque: 44 lb.in (5 Nm)
    1. Install and tighten the Throttle Body (TB) inlet pipe mounting bolt.
      Torque: 71 lb.in (8 Nm)
Ford Fusion. Throttle Body. Removal and Installation
  1. Install the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

    High-Pressure Fuel Pump Drive Unit. Removal and Installation

    Materials Name Specification Flange SealantCU7Z-19B508-A WSS-M2G348-A11  Motorcraft® Metal Surface Prep WipesZC-31-B -  Removal Remove the high-pressure fuel pump...

    Fuel Charging and Controls - Turbocharger - 1.5L EcoBoost (118kW/160PS) – I4

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    Other information:

    Ford Fusion 2013–2020 Service Manual: Transmission Range (TR) Sensor. Removal and Installation


    Special Tool(s) / General Equipment Punch Locking Pliers Removal Remove the main control cover. Refer to: Main Control Cover - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation). Refer to: Halfshaft Seal RH - AWD (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35..

    Ford Fusion 2013–2020 Owners Manual: Load Carrying


    Vehicle Loading - with and without a Trailer This section guides you in the proper loading of your vehicle, trailer, or both. Keep your loaded vehicle weight within its design rating capability, with or without a trailer. Properly loading your vehicle provides maximum return of vehicle design performance. Before you load your vehicle, become familiar with the following terms for determin..

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    Understanding Your Tire Pressure Monitoring System

    Ford Fusion. Understanding Your Tire Pressure Monitoring System

    The tire pressure monitoring system measures pressure in your road tires and sends the tire pressure readings to your vehicle. You can view the tire pressure readings through the information display. The low tire pressure warning light will turn on if the tire pressure is significantly low. Once the light is illuminated, your tires are under-inflated and need to be inflated to the manufacturer’s recommended tire pressure. Even if the light turns on and a short time later turns off, your tire pressure still needs to be checked.

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