Ford Fusion: Fuel Charging and Controls - 1.5L EcoBoost (118kW/160PS) – I4 / Throttle Body. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Fuel Charging and Controls - 1.5L EcoBoost (118kW/160PS) – I4 / Throttle Body. Removal and Installation

Removal

Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

1. Remove the Throttle Body (TB) inlet pipe mounting bolt.
1. Loosen the Throttle Body (TB) inlet pipe clamp and then position the Throttle Body (TB) inlet pipe aside.

Ford Fusion. Throttle Body. Removal and Installation

- NOTE: When disconnecting the Throttle Body (TB) electrical connector disengage the red locking tab on the Throttle Body (TB) electrical connector by sliding it to the rear of the Throttle Body (TB) electrical connector, away from the Throttle Body (TB). Squeeze the Throttle Body (TB) electrical connector while removing.
  Disconnect the Throttle Body (TB) electrical connector.
- Remove the Throttle Body (TB) retaining bolts and then remove the Throttle Body (TB).

Installation

NOTICE: Make sure that the mating faces are clean and free of foreign material.

Inspect the Throttle Body (TB) gasket, clean or replace as needed.

- NOTE: Only tighten the 4 Throttle Body (TB) bolts finger tight at this stage.
  Install and tighten the Throttle Body (TB) retaining bolts in the sequence shown.
  Torque: 106 lb.in (12 Nm)
- NOTE: When connecting the Throttle Body (TB) electrical connector engage the red connector locking tab after fully installing the Throttle Body (TB) electrical connector. The red tab will not slide forward unless the Throttle Body (TB) electrical connector is fully installed.
  Connect the Throttle Body (TB) electrical connector.

1. Install the Throttle Body (TB) inlet pipe and then tighten the Throttle Body (TB) inlet pipe clamp.
  Torque: 44 lb.in (5 Nm)
1. Install and tighten the Throttle Body (TB) inlet pipe mounting bolt.
  Torque: 71 lb.in (8 Nm)

Install the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

High-Pressure Fuel Pump Drive Unit. Removal and Installation

Materials Name Specification Flange SealantCU7Z-19B508-A WSS-M2G348-A11 Motorcraft® Metal Surface Prep WipesZC-31-B - Removal Remove the high-pressure fuel pump...

Fuel Charging and Controls - Turbocharger - 1.5L EcoBoost (118kW/160PS) – I4

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