Ford Fusion Manuals

Ford Fusion: Engine System - General Information / Cylinder Block Distortion. General Procedures

Special Tool(s) / General Equipment

Feeler Gauge

Check

NOTE: Refer to the appropriate Section 303-01 for the specification.

  1. NOTE: Use a Straightedge that is calibrated by the manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of length, such as Snap-On® GA438A or equivalent. For example, if the Straightedge is 61 cm (24 in) long, the machined edge must be flat within 0.010 mm (0.0004 in) from end to end.

    Use a Straightedge and a Feeler Gauge Set to inspect the cylinder block for flatness.
    Use the General Equipment: Feeler Gauge
Ford Fusion. Cylinder Block Distortion. General Procedures

    Cylinder Block Core Plug Replacement. General Procedures

    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer Materials Name Specification Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6  Repair All core plugs NOTE: Cylinder block core plug shown, cylinder head core plug similar...

    Cylinder Bore Taper. General Procedures

    Check NOTE: Refer to the appropriate Section 303-01 for the specification. Measure the cylinder bore at the top, middle and bottom of piston ring travel in 2 directions as indicated...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Welding Precautions. General Procedures


    Check   WARNING: Invisible ultraviolet and infrared rays emitted in welding can injure unprotected eyes and skin. Always use protection such as a welder's helmet with dark-colored filter lenses of the correct density. Electric welding will produce intense radiation, therefore, filter plate lenses of the deepest shade providing adequate visibility are recommended...

    Ford Fusion 2013–2020 Service Manual: Air Conditioning (A/C) Compressor Outlet Line - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation


    Removal NOTICE: During the removal or installation of components, cap, tape or otherwise appropriately protect all openings and tubes/fittings to prevent the ingress of dirt or other contamination. Remove caps, tape and other protective materials prior to installation...

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    Child Safety Locks

    When these locks are set, the rear doors cannot be opened from the inside.

    Ford Fusion. Child Safety Locks

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