Ford Fusion Manuals

Ford Fusion: Engine System - General Information / Cylinder Block Distortion. General Procedures

Special Tool(s) / General Equipment

Feeler Gauge

Check

NOTE: Refer to the appropriate Section 303-01 for the specification.

  1. NOTE: Use a Straightedge that is calibrated by the manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of length, such as Snap-On® GA438A or equivalent. For example, if the Straightedge is 61 cm (24 in) long, the machined edge must be flat within 0.010 mm (0.0004 in) from end to end.

    Use a Straightedge and a Feeler Gauge Set to inspect the cylinder block for flatness.
    Use the General Equipment: Feeler Gauge
Ford Fusion. Cylinder Block Distortion. General Procedures

    Cylinder Block Core Plug Replacement. General Procedures

    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer Materials Name Specification Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6  Repair All core plugs NOTE: Cylinder block core plug shown, cylinder head core plug similar...

    Cylinder Bore Taper. General Procedures

    Check NOTE: Refer to the appropriate Section 303-01 for the specification. Measure the cylinder bore at the top, middle and bottom of piston ring travel in 2 directions as indicated...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Cylinder Head Distortion. General Procedures


    Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Make sure all cylinder head surfaces are clear of any gasket material, silicone sealant, oil and coolant...

    Ford Fusion 2013–2020 Service Manual: Rocker Panel Inner Reinforcement. Removal and Installation


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Hot Air Gun Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Before beginning any service procedu..

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