Ford Fusion: Roof Sheet Metal Repairs / Roof Reinforcement - Vehicles With: Roof Opening Panel. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Roof Sheet Metal Repairs / Roof Reinforcement - Vehicles With: Roof Opening Panel. Removal and Installation

Removal

NOTE: Roof removed for clarity.

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

Depower the SRS.
Refer to: Supplemental Restraint System (SRS) Depowering and Repowering (501-20B) .

Remove the roof opening panel frame.
Refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).

Remove the reinforcement.

Installation

NOTE: Roof removed for clarity.

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

Install the reinforcement.
Torque: 20 lb.ft (27 Nm)

Install the roof opening panel and frame.
Refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).
Refer to: Roof Opening Panel Glass (501-17 Roof Opening Panel, Removal and Installation).

Repower the SRS.
Refer to: Supplemental Restraint System (SRS) Depowering and Repowering (501-20B) .

Roof Reinforcement. Removal and Installation

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spot Weld Drill Bit Locking Pliers Removal NOTICE: Battery electric vehicle (BEV), hybrid electric vehicle (HEV) and plug-in hybrid electric vehicle (PHEV) contain a high-voltage battery...

Roof Side Rail. Removal and Installation

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Flexible Foam Repair3M™ 08463, LORD Fusor® 121 - ..

Other information:

Ford Fusion 2013–2020 Service Manual: Engine Undershield. Removal and Installation

Remove the screws, grommets and the engine front undershield. Remove the screws and the engine undershield. ..

Ford Fusion 2013–2020 Service Manual: Rear Suspension - Component Location. Description and Operation

NOTE: AWD suspension shown, FWD similar. Item Description 1 Coil spring 2 Stabilizer and links 3 Shock absorber 4 Wheel knuckle 5 Wheel bearing and wheel hub assembly 6 Wheel studs 7 Lower arm vertical link 8 Toe link 9 Lower arm and bushing assembly 10 Upper arm 11 Suspension height sensor (If equipped with Dy..

Power Door Locks

The power door lock control is on the driver and front passenger door panels.

Ford Fusion. Power Door Locks

Unlock. Lock.