Ford Fusion Manuals

Ford Fusion: Roof Sheet Metal Repairs / Roof Reinforcement - Vehicles With: Roof Opening Panel. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Roof Sheet Metal Repairs / Roof Reinforcement - Vehicles With: Roof Opening Panel. Removal and Installation

Removal

NOTE: Roof removed for clarity.

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

  1. Depower the SRS.
    Refer to: Supplemental Restraint System (SRS) Depowering and Repowering (501-20B) .
  1. Remove the roof opening panel frame.
    Refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).
  1. Remove the reinforcement.
Ford Fusion. Roof Reinforcement - Vehicles With: Roof Opening Panel. Removal and Installation

Installation

NOTE: Roof removed for clarity.

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

  1. Install the reinforcement.
    Torque: 20 lb.ft (27 Nm)
Ford Fusion. Roof Reinforcement - Vehicles With: Roof Opening Panel. Removal and Installation
  1. Install the roof opening panel and frame.
    Refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).
    Refer to: Roof Opening Panel Glass (501-17 Roof Opening Panel, Removal and Installation).
  1. Repower the SRS.
    Refer to: Supplemental Restraint System (SRS) Depowering and Repowering (501-20B) .

    Roof Reinforcement. Removal and Installation

    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spot Weld Drill Bit Locking Pliers Removal NOTICE: Battery electric vehicle (BEV), hybrid electric vehicle (HEV) and plug-in hybrid electric vehicle (PHEV) contain a high-voltage battery...

    Roof Side Rail. Removal and Installation

    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  ..

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    Ford Fusion 2013–2020 Service Manual: Body Panel Sectioning. General Procedures


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Plasma Cutter Air Body Saw MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Repair NOTICE: Do not begin to removal of the vehicle body side until the replacement panel is av..

    Ford Fusion 2013–2020 Service Manual: Accessory Drive - Component Location. Description and Operation


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    Categories

    Power Door Locks

    The power door lock control is on the driver and front passenger door panels.

    Ford Fusion. Power Door Locks

    Unlock. Lock.

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