Ford Fusion: Roof Sheet Metal Repairs / Roof Reinforcement - Vehicles With: Roof Opening Panel. Removal and Installation
Removal
NOTE:
Roof removed for clarity.
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
-
Depower the SRS.
Refer to: Supplemental Restraint System (SRS) Depowering and Repowering (501-20B)
.
-
Remove the roof opening panel frame.
Refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).
-
Remove the reinforcement.
Installation
NOTE:
Roof removed for clarity.
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
-
Install the reinforcement.
Torque:
20 lb.ft (27 Nm)
-
Install the roof opening panel and frame.
Refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).
Refer to: Roof Opening Panel Glass (501-17 Roof Opening Panel, Removal and Installation).
-
Repower the SRS.
Refer to: Supplemental Restraint System (SRS) Depowering and Repowering (501-20B)
.
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
NOTICE:
Battery electric vehicle (BEV), hybrid electric vehicle
(HEV) and plug-in hybrid electric vehicle (PHEV) contain a high-voltage
battery...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Spherical Cutter
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Flexible Foam Repair3M™ 08463, LORD Fusor® 121
-
..
Other information:
Automatic Transmission Fluid Check - 1.5L EcoBoost™/2.0L EcoBoost™/2.5L
The automatic transmission does not have
a transmission fluid dipstick.
Have an authorized dealer check and
change the transmission fluid at the
correct service interval. Your
transmission does not consume fluid.
However, if the transmission slips, shifts
slowly or if you notice a sign of leaking
fluid, contact an a..
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the retainer, release the clips, disconnect the electrical connector and remove the LH center instrument panel trim panel.
Use the General Equipment: Interior Trim Remover
Remove the retainer, ..