Ford Fusion: Roof Sheet Metal Repairs / Roof Reinforcement - Vehicles With: Roof Opening Panel. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Roof Sheet Metal Repairs / Roof Reinforcement - Vehicles With: Roof Opening Panel. Removal and Installation

Removal

NOTE: Roof removed for clarity.

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

Depower the SRS.
Refer to: Supplemental Restraint System (SRS) Depowering and Repowering (501-20B) .

Remove the roof opening panel frame.
Refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).

Remove the reinforcement.

Installation

NOTE: Roof removed for clarity.

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

Install the reinforcement.
Torque: 20 lb.ft (27 Nm)

Install the roof opening panel and frame.
Refer to: Roof Opening Panel Frame (501-17 Roof Opening Panel, Removal and Installation).
Refer to: Roof Opening Panel Glass (501-17 Roof Opening Panel, Removal and Installation).

Repower the SRS.
Refer to: Supplemental Restraint System (SRS) Depowering and Repowering (501-20B) .

Roof Reinforcement. Removal and Installation

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spot Weld Drill Bit Locking Pliers Removal NOTICE: Battery electric vehicle (BEV), hybrid electric vehicle (HEV) and plug-in hybrid electric vehicle (PHEV) contain a high-voltage battery...

Roof Side Rail. Removal and Installation

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Flexible Foam Repair3M™ 08463, LORD Fusor® 121 - ..

Other information:

Ford Fusion 2013–2020 Service Manual: Stoplamps. Diagnosis and Testing

DTC Chart: BCM Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). BCM DTC Chart DTC Description Action B1115:11 High Mounted Stop Lamp Control: Circuit Short to Ground ..

Ford Fusion 2013–2020 Service Manual: Intake Manifold. Removal and Installation

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Materials Name Specification Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6 Removal Disconnect the battery ground cable. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). Remove the following items: Remove the air cleaner. Ref..

Power Door Locks

The power door lock control is on the driver and front passenger door panels.

Ford Fusion. Power Door Locks

Unlock. Lock.