Ford Fusion Manuals

Ford Fusion: Rear Disc Brake / Rear Brake Flexible Hose. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Brake System / Rear Disc Brake / Rear Brake Flexible Hose. Removal and Installation

Removal

NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the wheel and tire.
    Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  1. Remove the flow bolt, disconnect the brake hose and detach the routing bracket from the wiring harness. Discard the washers.
    Torque: 18 lb.ft (25 Nm)
Ford Fusion. Rear Brake Flexible Hose. Removal and Installation
  1. Remove the pin-type retainer and position the splash shield aside.
Ford Fusion. Rear Brake Flexible Hose. Removal and Installation
  1. Detach the pin-type retainers and the electrical connectors from the brake hose bracket.
Ford Fusion. Rear Brake Flexible Hose. Removal and Installation

  1. Remove the brake flexible hose.
    1. Disconnect the brake tube.
      Torque: 159 lb.in (18 Nm)
    1. Remove the bolt.
      Torque: 18 lb.ft (25 Nm)
    1. Remove the bolt, detach the wheel speed sensor wiring and remove the brake flexible hose.
      Torque: 124 lb.in (14 Nm)
Ford Fusion. Rear Brake Flexible Hose. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  1. Bleed the brake system.
    Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).

    Brake Pads. Removal and Installation

    Special Tool(s) / General Equipment Brake Caliper Piston Retractor Materials Name Specification Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake FluidPM-20 WSS-M6C65-A2  Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B -  Removal NOTE: Removal steps in this procedure may contain installation details...

    Parking Brake and Actuation

    ..

    Other information:

    Ford Fusion 2013–2020 Service Manual: Door Lock Cylinder. Removal and Installation


    Removal NOTE: LH side shown, RH side similar. NOTE: Removal steps in this procedure may contain installation details. Remove the grommet. Remove the lock cylinder door handle cover. Turn the release screw 8 turns. The handle will release around 6 to 6.5 turns. You must continue to the full 8 revolutions for installation. Torque: 9..

    Ford Fusion 2013–2020 Service Manual: Rear Halfshaft Seal. Removal and Installation


    Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 205-990Installer, Axle SealTKIT-2012A-FLTKIT-2012A-ROW Materials Name Specification Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL WSP-M2C197-A  Removal Remove the rear halfshaft. Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation). ..

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