Ford Fusion Manuals

Ford Fusion: Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4 / Quick Release Coupling. General Procedures

Disconnect

NOTE: When reusing liquid or vapor tube connections, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

NOTE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

NOTE: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

NOTE: Type 1

  1. Ford Fusion. Quick Release Coupling. General Procedures  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
  1. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. NOTE: Always wrap the fuel line connection with a towel before disconnecting it.

    • Release the locking tabs.
    • Pull up on the clip.
    • Depress the release.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Disconnect the quick release coupling from the tube.
Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Inspect and clean both quick coupling ends.
    Install the quick release coupling onto the tube until fully seated.
Ford Fusion. Quick Release Coupling. General Procedures
  1. NOTE: Make sure the retainer clip is fully seated and locked onto the tube by pulling on the quick connect coupling.

    Press the retainer clip into the quick connect coupling body until flush and the tabs are locked in place.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

NOTE: When reusing liquid or vapor tube connections, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

NOTE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

NOTE: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

NOTE: Type 2

  1. Ford Fusion. Quick Release Coupling. General Procedures  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
  1. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. NOTE: Always wrap the fuel line connection with a towel before disconnecting it.

    Squeeze the quick release coupling retainer locking tabs to release the locking mechanism and push the locking mechanism outward to release the tube.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Remove the quick release coupling from the tube.
Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Install the quick release coupling onto the tube until fully seated.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Depress the quick release coupling locking mechanism into the locked position.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

NOTE: When reusing liquid or vapor tube connections, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

NOTE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

NOTE: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

NOTE: Type 3

  1. Ford Fusion. Quick Release Coupling. General Procedures  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
  1. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Release the locking tab on the quick release coupling and separate from the fitting.
Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Release the locking tab and install the quick release coupling onto the fitting.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Position the locking tab into the locked position.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

NOTE: When reusing liquid or vapor tube connections, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

NOTE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

NOTE: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

NOTE: Type 4

  1. Ford Fusion. Quick Release Coupling. General Procedures  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
  1. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Squeeze the quick release coupling retainer locking tabs to release the locking mechanism and push the locking mechanism outward to release the tube.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Remove the quick release coupling from the tube.
Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Install the quick release coupling onto the tube.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

NOTE: When reusing liquid or vapor tube connections, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

NOTE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

NOTE: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

NOTE: Type 5

  1. Ford Fusion. Quick Release Coupling. General Procedures  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
  1. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. NOTE: Always wrap the fuel line connection with a towel before disconnecting it.

    1. Push the tube inward.
    1. Depress the clip Into the quick connect coupling.
    1. Remove the quick release coupling from the fitting.
Ford Fusion. Quick Release Coupling. General Procedures

Connect

  1. Install the quick release coupling onto the tube.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Disconnect

NOTICE: When reusing liquid tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur.

NOTICE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is essential that absolute cleanliness is observed when working with these components or component damage may occur. Always install blanking plugs to any open orifices or tubes.

NOTICE: Do not use any tools. The use of tools may cause a deformity in the clip components which may cause fuel leaks.

NOTE: Type 6

  1. Ford Fusion. Quick Release Coupling. General Procedures  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Release the fuel system pressure.
    Refer to: Fuel System Pressure Release (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
  1. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

    1. Release the secondary locking tabs.
    1. Pull out on the primary locking tab.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Separate the quick release coupling from the tube.
Ford Fusion. Quick Release Coupling. General Procedures

Connect


    1. Push the quick release coupling onto the tube.
    1. Lock the secondary locking tab.
Ford Fusion. Quick Release Coupling. General Procedures
  1. Connect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

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