Ford Fusion: Electronic Engine Controls - 1.5L EcoBoost (118kW/160PS) – I4 / Heated Oxygen Sensor (HO2S). Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Electronic Engine Controls - 1.5L EcoBoost (118kW/160PS) – I4 / Heated Oxygen Sensor (HO2S). Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Heated Oxygen Sensor (HO2S). Removal and Installation

303-476 (T94P-9472-A)
Socket, Exhaust Gas Oxygen Sensor
TKIT-1994-LM/M
TKIT-1994-F
TKIT-1994-FLM/FM

Materials

Name	Specification
Motorcraft® High Temperature Nickel Anti-Seize Lubricant XL-2	-
Motorcraft® Penetrating and Lock Lubricant XL-1	-

Removal

Remove the engine appearance cover.

Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

Disconnect the HO2S electrical connector and detach the wiring harness retainer.

Remove the HO2S.
Use Special Service Tool: 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor.
Material: Motorcraft® Penetrating and Lock Lubricant / XL-1

Installation

Calculate the correct torque wrench setting for the following torque. Refer to Torque Wrench Adapter Formula in the Apex.
Install the HO2S.
Use Special Service Tool: 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor.
Material: Motorcraft® High Temperature Nickel Anti-Seize Lubricant / XL-2
Torque: 35 lb.ft (48 Nm)

Connect the HO2S electrical connector and attach the wiring harness retainer.

Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

Install the engine appearance cover.

Fuel Rail Pressure (FRP) Sensor. Removal and Installation

Materials Name Specification Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP WSS-M2C945-B1 Removal NOTE: Removal steps in this procedure may contain installation details...

Intake Air Temperature (IAT) Sensor. Removal and Installation

Removal NOTE: Removal steps in this procedure may contain installation details. Disconnect the IAT sensor electrical connector and remove the IAT sensor...

Other information:

Ford Fusion 2013–2020 Service Manual: Timing Adjustment. General Procedures

Special Tool(s) / General Equipment Flat-Bladed Screwdriver Adjustment NOTICE: A new frame assembly is not equipped with a motor. When a motor is not installed, and the frame is moved, the cables/mechanisms can experience free-play movement causing the timing to become out of adjustment...

Ford Fusion 2013–2020 Service Manual: Message Center - System Operation and Component Description. Description and Operation

System Operation System Diagram Item Description 1 PCM 2 Message center display 3 LH upper steering wheel switch 4 ABS module 5 PSCM 6 OCSM 7 IPC 8 BCM 9 Door ajar switches 10 Parking brake switch 11 Brake fluid level switch 12 GWM 13 Washer fluid level switch 14 S..

Manual Climate Control

Ford Fusion. Manual Climate Control

Note: Depending on your vehicle option package, the controls may look different from what you see here.