Ford Fusion: Interior Trim and Ornamentation / Headliner - Lowering. Removal and Installation
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On both sides, remove the A-pillar trim panel.
Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
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On both sides, remove the B-pillar trim panel.
Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
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On both sides, remove the C-pillar upper trim panels.
Refer to: C-Pillar Upper Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).
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Position both front seats in the full rearward and full reclined position.
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If equipped.
Remove the rear view mirror upper cover.
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If equipped.
Remove the rear view mirror lower cover.
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If equipped.
Disconnect the electrical connectors.
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NOTE:
RH side shown, LH side similar.
On both sides.
Remove the sun visor.
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Remove the retainer cap.
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Release the retainer.
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Remove the sun visor.
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If equipped.
Disconnect the electrical connector.
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NOTE:
RH side shown, LH side similar.
On both sides.
Remove the retainer and the sun visor clip.
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All.
Remove the retainer covers and the retainers and remove the assist handles.
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On LH side, release the retainers and position aside the wire harness.
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If equipped.
On the RH side, release the retainers and position aside the headliner wire harness.
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Release the magnets and locator pins and magnets and lower the headliner.
Materials
Name
Specification
3M™ Super-Fast Repair Adhesive04747
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Removal
NOTICE:
Use care to not crease the headliner during removal and installation or damage to the headliner can occur...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information...
Other information:
Special Tool(s) /
General Equipment
Glass Cut-Out Wire
Power Caulk Gun
Power Fixed Glass Removal Tool
Cold Knife
Knife
Vacuum Cleaner
Materials
Name
Specification
Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
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Sika Tack ASAP Urethane Adhesive
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Motorcraft® Ultra-Clear Spray Glass CleanerZC-..
Special Tool(s) /
General Equipment
Hose Clamp(s)
Hose Clamp Remover/Installer
Removal
Remove the battery tray.
Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
Remove the retainers and the battery tray bracket.
Torque:
35 lb.in (4 Nm)
Disconnect the coolant control valve electrical ..