Ford Fusion: Exterior Lighting / Headlamp Assembly. Removal and Installation
Removal
NOTE:
The procedure for the LH headlamp assembly is shown, the RH headlamp assembly is similar.
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
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Remove the bolts.
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Remove the bolt.
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Disconnect the electrical connector.
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Remove the headlamp assembly.
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Separate the headlamp assembly from the ball stud.
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If equipped, separate the wiring harness guides from the headlamp assembly.
Installation
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Position the headlamp assembly.
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Install the headlamp assembly on the ball stud.
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If equipped, install the wiring harness guides to the headlamp assembly.
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NOTE:
When installing a new headlamp assembly, position
the headlamp ballstud in the socket and align the headlamp assembly edge
to the fender. If the headlamp assembly cannot be aligned adjust the
ballstud socket.
Install the headlamp assembly
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Install the bolts finger tight.
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Install the screw finger tight.
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Connect the electrical connector.
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Align the headlamp assembly to the fender opening.
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Tighten the screws.
Torque:
32 lb.in (3.6 Nm)
-
Install the bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
-
Adjust the headlamp.
Refer to: Headlamp Adjustment (417-01 Exterior Lighting, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Using a non-marring tool release and position the hazard flasher switch...
Removal
NOTE:
The procedure for the LH headlamp assembly is shown, the RH headlamp assembly is similar.
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Inspection
NOTE:
Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
Clean and inspect the (1) ring lands, (2) pin bosses,
(3) skirts and the (4) tops of the pistons. If wear marks, scores or
glazing is found on the piston skirt, check for a bent or twisted
connecting rod...
Vehicle Storage
If you plan on storing your vehicle for 30
days or more, read the following
maintenance recommendations to make
sure your vehicle stays in good operating
condition.
We engineer and test all motor vehicles
and their components for reliable, regular
driving...