Ford Fusion Manuals

Ford Fusion: Exterior Lighting / Headlamp Assembly. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Electrical / Lighting / Exterior Lighting / Headlamp Assembly. Removal and Installation

Removal

NOTE: The procedure for the LH headlamp assembly is shown, the RH headlamp assembly is similar.

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the front bumper cover.
    Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
    1. Remove the bolts.
    1. Remove the bolt.
    1. Disconnect the electrical connector.
Ford Fusion. Headlamp Assembly. Removal and Installation

  1. Remove the headlamp assembly.
    1. Separate the headlamp assembly from the ball stud.
    1. If equipped, separate the wiring harness guides from the headlamp assembly.
Ford Fusion. Headlamp Assembly. Removal and Installation

Installation


  1. Position the headlamp assembly.
    1. Install the headlamp assembly on the ball stud.
    1. If equipped, install the wiring harness guides to the headlamp assembly.
Ford Fusion. Headlamp Assembly. Removal and Installation
  1. NOTE: When installing a new headlamp assembly, position the headlamp ballstud in the socket and align the headlamp assembly edge to the fender. If the headlamp assembly cannot be aligned adjust the ballstud socket.


    Install the headlamp assembly
    1. Install the bolts finger tight.
    1. Install the screw finger tight.
    1. Connect the electrical connector.
Ford Fusion. Headlamp Assembly. Removal and Installation
  1. Align the headlamp assembly to the fender opening.
Ford Fusion. Headlamp Assembly. Removal and Installation

    • Tighten the bolt.
    • Tighten the screws.
      Torque: 32 lb.in (3.6 Nm)
Ford Fusion. Headlamp Assembly. Removal and Installation
  1. Install the bumper cover.
    Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
  1. Adjust the headlamp.
    Refer to: Headlamp Adjustment (417-01 Exterior Lighting, General Procedures).

    Hazard Flasher Switch. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Using a non-marring tool release and position the hazard flasher switch...

    Headlamp Bulb. Removal and Installation

    Removal NOTE: The procedure for the LH headlamp assembly is shown, the RH headlamp assembly is similar. NOTE: Removal steps in this procedure may contain installation details...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Front Camber Adjustment. General Procedures


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    Ford Fusion 2013–2020 Owners Manual: Power Windows


    WARNING: Do not leave children unattended in your vehicle and do not let them play with the power windows. Failure to follow this instruction could result in personal injury. WARNING: When closing the power windows, verify they are free of obstruction and make sure that children and pets are not in the proximity of the window openings...

    Categories

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    Note: Make sure that you are sitting in the correct position.

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