Ford Fusion Manuals

Ford Fusion: Exterior Lighting / Headlamp Assembly. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Electrical / Lighting / Exterior Lighting / Headlamp Assembly. Removal and Installation

Removal

NOTE: The procedure for the LH headlamp assembly is shown, the RH headlamp assembly is similar.

NOTE: Removal steps in this procedure may contain installation details.

  1. Remove the front bumper cover.
    Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
    1. Remove the bolts.
    1. Remove the bolt.
    1. Disconnect the electrical connector.
Ford Fusion. Headlamp Assembly. Removal and Installation

  1. Remove the headlamp assembly.
    1. Separate the headlamp assembly from the ball stud.
    1. If equipped, separate the wiring harness guides from the headlamp assembly.
Ford Fusion. Headlamp Assembly. Removal and Installation

Installation


  1. Position the headlamp assembly.
    1. Install the headlamp assembly on the ball stud.
    1. If equipped, install the wiring harness guides to the headlamp assembly.
Ford Fusion. Headlamp Assembly. Removal and Installation
  1. NOTE: When installing a new headlamp assembly, position the headlamp ballstud in the socket and align the headlamp assembly edge to the fender. If the headlamp assembly cannot be aligned adjust the ballstud socket.


    Install the headlamp assembly
    1. Install the bolts finger tight.
    1. Install the screw finger tight.
    1. Connect the electrical connector.
Ford Fusion. Headlamp Assembly. Removal and Installation
  1. Align the headlamp assembly to the fender opening.
Ford Fusion. Headlamp Assembly. Removal and Installation

    • Tighten the bolt.
    • Tighten the screws.
      Torque: 32 lb.in (3.6 Nm)
Ford Fusion. Headlamp Assembly. Removal and Installation
  1. Install the bumper cover.
    Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
  1. Adjust the headlamp.
    Refer to: Headlamp Adjustment (417-01 Exterior Lighting, General Procedures).

    Hazard Flasher Switch. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Using a non-marring tool release and position the hazard flasher switch...

    Headlamp Bulb. Removal and Installation

    Removal NOTE: The procedure for the LH headlamp assembly is shown, the RH headlamp assembly is similar. NOTE: Removal steps in this procedure may contain installation details...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Headlamp Control Module (HCM). Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. NOTE: If installing a new module, it is necessary to upload the module configuration information to the scan tool prior to removing the module. This information must be downloaded into the new module after installation...

    Ford Fusion 2013–2020 Owners Manual: Removing a Headlamp


    Note: To remove push pins, use a flat-bladed screwdriver to pull up the center release pin. Make sure the headlamp control is in the off position and open the hood. Remove the six push pins securing the front fascia to the front trim cover. Remove the three bumper cover upper screws using a flat-bladed screwdriver...

    Categories

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    Note: Make sure that you are sitting in the correct position.

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