Ford Fusion: Bumpers / Front Bumper Cover. Removal and Installation
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the front wheels and tires.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
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On both sides.
Remove the rivet push pin and the screws from the front of the fender liner.
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Remove the screws and the lower radiator closeout.
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Disconnect the electrical connector.
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If equipped.
Remove the pin-type retainers, the screws and position the air deflector down.
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If equipped.
Disconnect the electrical connector and release the wiring harness guides.
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Remove the nuts and position the fender liner aside.
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Remove the front bumper cover-to-fender bolts and the push pin.
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If equipped.
Disconnect the electrical connector.
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Remove the upper front bumper cover bolts, the screws and the push pins.
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With the help of assistant.
Release the sides of the front bumper cover from the brackets and position forward.
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Remove the front bumper cover.
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Disconnect the electrical connector.
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Detach the wiring harness retainer and remove the front bumper cover.
Installation
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To install, reverse the removal procedure.
Removal
All vehicles
NOTE:
Removal steps in this procedure may contain installation details.
Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation)...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the rear bumper cover.
Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation)...
Other information:
Special Tool(s) /
General Equipment
Feeler Gauge
Cleaning
Clean the exhaust manifold using a suitable solvent. Use
a plastic scraping tool to clean the gasket sealing surfaces.
Inspection
NOTE:
New exhaust manifold gaskets, studs, nuts and/or
bolts must be installed when an exhaust manifold is serviced...
Power Distribution Box
WARNING: Always disconnect the
battery before servicing high current
fuses.
WARNING: To reduce risk of
electrical shock, always replace the
cover to the power distribution box
before reconnecting the battery or
refilling fluid reservoirs...