Ford Fusion: Electronic Engine Controls - 1.5L EcoBoost (118kW/160PS) – I4 / Charge Air Cooler Coolant Temperature (CACCT) Sensor. Removal and Installation

Materials

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
   

1. NOTE: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.

   Loosen the coolant expansion tank cap. Loosen: 2 turn(s)

1. Tighten the coolant expansion tank cap.
   Torque: 2 turn(s)

1. Remove the front underbody shield.
   

1. NOTE: Have the new component ready to install to reduce coolant loss.

   NOTE: Be prepared to capture escaping fluid with a shop towel.

   • Disconnect the charge air cooler coolant temperature sensor electrical connector.
     
   • Release the retaining clip.
     
   • Remove the charge air cooler coolant temperature sensor.
     

Installation

1. To install, reverse the removal procedure.
   

1. Check the coolant level in the degas bottle and add coolant as necessary.
   Material: Motorcraft® Orange Prediluted Antifreeze/Coolant / VC-3DIL-B (WSS-M97B44-D2)