Ford Fusion Manuals

Ford Fusion: Climate Control System - General Information / Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Electrical / Climate Control System / Climate Control System - General Information / Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Special Tool(s) / General Equipment

Hose Clamp(s)
Hose Clamp Remover/Installer

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation  WARNING: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.

    Release the pressure in the cooling system by slowly turning the pressure relief cap one-half turn counterclockwise. When the pressure is released, remove the pressure relief cap.
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. With the vehicle in N, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the retainers and the engine undershield.
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Loosen the clamp and position the CAC tube aside.
    Torque: 44 lb.in (5 Nm)
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Disconnect the bypass hose, electrical connector and the wire retainer.
    Use the General Equipment: Hose Clamp Remover/Installer
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Loosen the clamp, remove the nuts and the CAC tube.
    Torque:
       Nuts:   97 lb.in (11 Nm)
       Clamp:   44 lb.in (5 Nm)
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Detach the wire harness retainers and disconnect the electrical connector.
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
    1. Install hose clamping pliers on the heater hoses.
      Use the General Equipment: Hose Clamp(s)
    1. Release the clamps, disconnect the heater inlet and outlet hoses.
    1. Remove the nuts and the cabin heater coolant pump.
      Torque: 89 lb.in (10 Nm)
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  1. Fill and bleed the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).

    Cabin Air Filter. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

    Center Registers. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - Component Location. Description and Operation


    Item Description 1 Passenger side front impact severity sensor 2 Passenger side seat position sensor 3 OCS sensor 4 Passenger side C-pillar side impact sensor 5 RCM 6 Passenger front door side impact sensor 7 Driver side front impact severity sensor 8 PAD indicator 9 BECMB 10 Driver side seat position s..

    Ford Fusion 2013–2020 Service Manual: Fuel Tank and Lines - Overview. Description and Operation


    Fuel System NOTICE: Repairs of the fuel system are to be achieved only by replacement of the failed component(s). Repair of a fuel system component should not be attempted. NOTICE: If directed during assembly of fuel system components, lubricate any seal(s) only with specified material. Failure to follow this instruction may result in seal failure and fuel leakage. The fuel tank a..

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    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

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