Ford Fusion Manuals

Ford Fusion: Climate Control System - General Information / Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Electrical / Climate Control System / Climate Control System - General Information / Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Special Tool(s) / General Equipment

Hose Clamp(s)
Hose Clamp Remover/Installer

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation  WARNING: When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.

    Release the pressure in the cooling system by slowly turning the pressure relief cap one-half turn counterclockwise. When the pressure is released, remove the pressure relief cap.
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. With the vehicle in N, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the retainers and the engine undershield.
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Loosen the clamp and position the CAC tube aside.
    Torque: 44 lb.in (5 Nm)
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Disconnect the bypass hose, electrical connector and the wire retainer.
    Use the General Equipment: Hose Clamp Remover/Installer
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Loosen the clamp, remove the nuts and the CAC tube.
    Torque:
       Nuts:   97 lb.in (11 Nm)
       Clamp:   44 lb.in (5 Nm)
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
  1. Detach the wire harness retainers and disconnect the electrical connector.
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
    1. Install hose clamping pliers on the heater hoses.
      Use the General Equipment: Hose Clamp(s)
    1. Release the clamps, disconnect the heater inlet and outlet hoses.
    1. Remove the nuts and the cabin heater coolant pump.
      Torque: 89 lb.in (10 Nm)
Ford Fusion. Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  1. Fill and bleed the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).

    Cabin Air Filter. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

    Center Registers. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Piston Diameter. General Procedures


    Check NOTE: Refer to the appropriate Section 303-01 for the specification. Measure the piston diameter 90 degrees from the piston pin and 41 mm (1.61 in) down from the top of the piston at the point indicated. ..

    Ford Fusion 2013–2020 Owners Manual: Fastening the Seatbelts


    The front outboard and rear safety restraints in the vehicle are combination lap and shoulder belts. Insert the belt tongue into the proper buckle (the buckle closest to the direction the tongue is coming from) until you hear a snap and feel it latch. Make sure that you securely fasten the tongue in the buckle. To unfasten, press the release button and remove the tongue from t..

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    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

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