Ford Fusion: Climate Control System - General Information / Cabin Heater Coolant Pump - 1.5L EcoBoost (118kW/160PS) – I4. Removal and Installation
Special Tool(s) /
General Equipment
Hose Clamp(s) |
Hose Clamp Remover/Installer |
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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WARNING:
When releasing the cooling system pressure, cover the coolant expansion tank cap with a thick cloth.
Release the pressure in the cooling system by slowly
turning the pressure relief cap one-half turn counterclockwise. When the
pressure is released, remove the pressure relief cap.
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With the vehicle in N, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the retainers and the engine undershield.
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Loosen the clamp and position the CAC tube aside.
Torque:
44 lb.in (5 Nm)
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Disconnect the bypass hose, electrical connector and the wire retainer.
Use the General Equipment: Hose Clamp Remover/Installer
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Loosen the clamp, remove the nuts and the CAC tube.
Torque:
Nuts:
97 lb.in (11 Nm)
Clamp:
44 lb.in (5 Nm)
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Detach the wire harness retainers and disconnect the electrical connector.
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Install hose clamping pliers on the heater hoses.
Use the General Equipment: Hose Clamp(s)
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Release the clamps, disconnect the heater inlet and outlet hoses.
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Remove the nuts and the cabin heater coolant pump.
Torque:
89 lb.in (10 Nm)
Installation
-
To install, reverse the removal procedure.
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Fill and bleed the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Disconnect the electrical connector, remove the retainer and the turbocharger boost pressure sensor.
Torque:
89 lb.in (10 Nm)
Installation
To install, reverse the removal procedure...
DTC Chart: AWD System - PCM
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Network DTCs
(U-codes) are often a result of intermittent concerns such as damaged
wiring or low battery voltage occurrences...