Ford Fusion Manuals

Ford Fusion: Battery, Mounting and Cables / Battery Tray. Removal and Installation

Removal

Vehicles without Auto-Start-Stop System

  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation).
    Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (125kW/170PS), Removal and Installation).
    Refer to: Air Cleaner (303-12D Intake Air Distribution and Filtering - 2.7L EcoBoost (238kW/324PS), Removal and Installation).

All vehicles

  1. Remove the battery.
    Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

Vehicles with 2.7L EcoBoost engine

    1. Remove the battery tray nut.
      Torque: 18 lb.ft (24 Nm)
    1. Remove the battery tray bolt.
      Torque: 18 lb.ft (24 Nm)
    1. Remove the battery tray bolt.
      Torque: 53 lb.in (6 Nm)
    1. Detach the battery cable retainer from the battery tray and remove the battery tray.
Ford Fusion. Battery Tray. Removal and Installation

Vehicles without 2.7L EcoBoost engine

    1. Detach the battery cable retainers from the battery tray and position the battery cable aside. Remove the 6 mm X 30 mm bolts.
      Torque: 53 lb.in (6 Nm)
    1. Remove the 6 mm X 18 mm bolts and the battery tray.
      Torque: 53 lb.in (6 Nm)
Ford Fusion. Battery Tray. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

    Battery Monitoring Sensor. Removal and Installation

    Removal NOTICE: Do not remove or install the M8 nut (20 Nm) on the cable eyelet bolt while the battery monitoring sensor is attached to the battery post as this causes damage to the sensor, connector, and possibly the battery post and case...

    Generator Current Sensor. Removal and Installation

    Removal Disconnect the battery ground. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables) . NOTE: 2...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Piston Diameter. General Procedures


    Check NOTE: Refer to the appropriate Section 303-01 for the specification. Measure the piston diameter 90 degrees from the piston pin and 41 mm (1.61 in) down from the top of the piston at the point indicated. ..

    Ford Fusion 2013–2020 Service Manual: Headlamp Assembly. Removal and Installation


    Removal NOTE: The procedure for the LH headlamp assembly is shown, the RH headlamp assembly is similar. NOTE: Removal steps in this procedure may contain installation details. Remove the front bumper cover. Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation). Remove the bolts. Remove the bolt. Disconnect the electri..

    Categories

    Fuel Quality

    Choosing the Right Fuel

    Ford Fusion. Fuel Quality

    Your vehicle is designed to operate on regular unleaded gasoline with a minimum pump (R+M)/2 octane rating of 87.

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