Ford Fusion: Accessory Drive - 1.5L EcoBoost (118kW/160PS) – I4 / Accessory Drive Belt. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTICE:
Under no circumstances should the accessory drive belt,
tensioner or pulleys be lubricated as potential damage to the belt
material and tensioner damping mechanism will occur. Do not apply any
fluids or belt dressing to the accessory drive belt or pulleys.
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the engine appearance cover.
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If equipped, remove the bolt and the shield from the generator.
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On early build vehicle with a tensioner, remove the engine mount.
Refer to: Engine Mount (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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On early build vehicles with a tensioner, rotate the
accessory drive belt tensioner counter clockwise and position aside the
accessory drive belt.
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On early build vehicles with a tensioner, remove the
bolts, accessory drive belt tensioner and accessory drive belt.
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On late build vehicles without a tensioner, cut the accessory drive belt and remove.
Use the General Equipment: Knife
Installation
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On early build vehicles with a tensioner, install the
bolts, accessory drive belt tensioner and accessory drive belt.
Torque:
35 lb.ft (48 Nm)
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On early build vehicles with a tensioner, after
installation, make sure the accessory drive belt is correctly seated on
all pulleys.
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On late build vehicles without a tensioner, remove the bolt.
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On late build vehicles without a tensioner, position the
accessory drive belt kit tools and the belt to be installed.
Torque:
89 lb.in (10 Nm)
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On late build vehicles without a tensioner, while using
the accessory drive belt kit tools, rotate the crankshaft pulley
clockwise and install the belt.
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NOTE:
After installation, remove the guide wire tool and
nut. Make sure the stud bolt is still tightened to specification.
NOTE:
After installation, verify the accessory drive belt is correctly seated on all of the pulleys.
On late build vehicles without a tensioner, remove the
guide wire tool and nut. Verify the accessory drive belt is correctly
seated on all of the pulleys.
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If equipped, install the bolt and the shield on the generator.
Torque:
62 lb.in (7 Nm)
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Install the engine appearance cover.
Other information:
WARNING:
Always allow the engine to cool before opening the cooling
system. Do not unscrew the coolant pressure relief cap when the engine
is operating or the cooling system is hot. The cooling system is under
pressure; steam and hot liquid can come out forcefully when the cap is
loosened slightly. Failure to follow these instructions may result in
serious personal injury.
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Removal
Remove the main control valve body.
Refer to: Main Control Valve Body (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Remove the OSS sensor bolt and the OSS sensor.
Torque:
89 lb.in (10 Nm)
Installation
To install, reverse the removal procedure.
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