Ford Fusion: Accessory Drive - 1.5L EcoBoost (118kW/160PS) – I4 / Accessory Drive Belt. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTICE:
Under no circumstances should the accessory drive belt,
tensioner or pulleys be lubricated as potential damage to the belt
material and tensioner damping mechanism will occur. Do not apply any
fluids or belt dressing to the accessory drive belt or pulleys.
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the engine appearance cover.
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If equipped, remove the bolt and the shield from the generator.
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On early build vehicle with a tensioner, remove the engine mount.
Refer to: Engine Mount (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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On early build vehicles with a tensioner, rotate the
accessory drive belt tensioner counter clockwise and position aside the
accessory drive belt.
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On early build vehicles with a tensioner, remove the
bolts, accessory drive belt tensioner and accessory drive belt.
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On late build vehicles without a tensioner, cut the accessory drive belt and remove.
Use the General Equipment: Knife
Installation
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On early build vehicles with a tensioner, install the
bolts, accessory drive belt tensioner and accessory drive belt.
Torque:
35 lb.ft (48 Nm)
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On early build vehicles with a tensioner, after
installation, make sure the accessory drive belt is correctly seated on
all pulleys.
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On late build vehicles without a tensioner, remove the bolt.
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On late build vehicles without a tensioner, position the
accessory drive belt kit tools and the belt to be installed.
Torque:
89 lb.in (10 Nm)
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On late build vehicles without a tensioner, while using
the accessory drive belt kit tools, rotate the crankshaft pulley
clockwise and install the belt.
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NOTE:
After installation, remove the guide wire tool and
nut. Make sure the stud bolt is still tightened to specification.
NOTE:
After installation, verify the accessory drive belt is correctly seated on all of the pulleys.
On late build vehicles without a tensioner, remove the
guide wire tool and nut. Verify the accessory drive belt is correctly
seated on all of the pulleys.
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If equipped, install the bolt and the shield on the generator.
Torque:
62 lb.in (7 Nm)
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Install the engine appearance cover.
Other information:
Removal
Remove the front seat.
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
Detach the electrical connector retainers and position the wire harnesses aside.
Detach the backrest cover straps and position the backrest cover upward.
Remove the pin-type retainers.
Detach the ..
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the rear seat cushion.
Refer to: Rear Seat Cushion (501-10B Rear Seats, Removal and Installation).
Remove the bolt and position the rear center safety belt aside. Lift the rear seat latch release handle.
Torque:
35 lb.ft (48 Nm)
Lower the rear seat backrest.
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