Ford Fusion Manuals

Ford Fusion: General Information / Wire Terminal Inspection and Removal. General Procedures

Ford Fusion 2013–2020 Service Manual / General Information / Service Information / General Information / Wire Terminal Inspection and Removal. General Procedures

Disconnect

  1. Ford Fusion. Wire Terminal Inspection and Removal. General Procedures  WARNING: Before beginning any service procedure in this section, refer to Health and Safety Precautions in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

NOTE: To avoid wiring pin (terminal) damage, Rotunda Flex Probes NUD105-R025D or Terminal Probe Kit 29-011A must be used to connect test equipment or jumper wires to pins (terminals).

  • Male to female pin (terminal) fit is critical for correct connection and durability.
  • Pin (terminal) fit may be checked by using the mating pin (terminal) to test for normal separation force (a damaged pin or terminal will have very low separation force from the mating pin or terminal).
  • Correctly checking the separation force of small pins (terminals) may require removal of the connector terminal guide/retainer if it adds drag to the pin (terminal) insertion or removal.
  • For more detail on the replacement of damaged connectors or pins (terminals) refer to the video below.

   Click here to view a video version of this procedure.
Ford Fusion. Wire Terminal Inspection and Removal. General Procedures

  1. NOTE: The connector hard-shell information, which is measured in millimeters is the distance from the front face of the connector to the engagement point on the terminal release tang. Mark the listed distance on the terminal removal tool prior to removing the terminal.

    NOTE: The dimensions of the connector hard-shell and the connector terminals release tang are listed above the corresponding graphics.


  1.   Audio Front Control Module (ACM), Body Control Module (BCM) and Instrument Panel Cluster (IPC) Electrical Connector


    Callout Connector
    1 External terminal release tang
    2 Electrical connector locking tab
Ford Fusion. Wire Terminal Inspection and Removal. General Procedures

  1.   Audio Front Control Module (ACM), Front Controls Interface Module (FCIM), Gateway Module A (GWM), and Heating, Ventilation and Air Conditioning (HVAC) Control Module Electrical Connector


    Callout Connector
    1 Distance to release tang - 0.2953  in ( 7.5  mm) (inner terminal) - 0.4646  in ( 11.8  mm) (outer terminal)
    2 Terminal width size - 0.0244  in ( .62  mm) (inner terminal) - 0.1102  in ( 2.8  mm) (outer terminal)
Ford Fusion. Wire Terminal Inspection and Removal. General Procedures

  1.   Body Control Module (BCM) Electrical Connector


    Callout Connector
    1 Terminal width size - 0.1102  in ( 2.8  mm) (inner terminal) - 0.2480  in ( 6.3  mm) (outer terminal)
    2 Distance to release tang - 0.1260  in ( 3.2  mm) (inner terminal) - 0.1575  in ( 4  mm) (outer terminal)
    3 Terminal width size - 0.0591  in ( 1.5  mm)
    4 Distance to release tang - 0.3780  in ( 9.6  mm) (lower terminal)
Ford Fusion. Wire Terminal Inspection and Removal. General Procedures

  1.   Body Control Module (BCM) Electrical Connector


    Callout Connector
    1 Terminal width size - 0.0591  in ( 1.5  mm) (inner terminal) - 0.1102  in ( 2.8  mm) (outer terminal)
    2 Distance to release tang - 0.3780  in ( 9.6  mm) (inner terminal)
    3 Distance to release tang - 0.1575  in ( 4  mm)
    4 Distance to release tang - 0.1575  in ( 4  mm)
    5 Terminal width size - 0.2480  in ( 6.3  mm)
Ford Fusion. Wire Terminal Inspection and Removal. General Procedures

  1.   Body Harness In-line Electrical Connector


    Callout Connector
    1 Distance to release tang - 0.3346  in ( 8.5  mm)
    2 Terminal width size - 0.1102  in ( 2.8  mm)
    3 Terminal width size - 0.0591  in ( 1.5  mm)
    4 Distance to release tang - 0.3858  in ( 9.8  mm) (inner)
Ford Fusion. Wire Terminal Inspection and Removal. General Procedures

  1.   Body Harness In-line Electrical Connector


    Callout Connector
    1 Distance to release tang - 0.3543  in ( 9  mm)
    2 Terminal width size - 0.0591  in ( 1.5  mm) (inner terminal) - 0.1102  in ( 2.8  mm) (outer terminal)
    3 Terminal width size - 0.2480  in ( 6.3  mm)
    4 Distance to release tang - 0.3543  in ( 9  mm)
Ford Fusion. Wire Terminal Inspection and Removal. General Procedures

  1.   Body Harness In-line and Seat Harness Electrical Connector


    Callout Connector
    1 Distance to release tang - 0.4331  in ( 11  mm)
    2 Terminal width size - 0.0591  in ( 1.5  mm)
    3 Terminal width size - 0.0591  in ( 1.5  mm)
    4 Distance to release tang - 0.4331  in ( 11  mm)
Ford Fusion. Wire Terminal Inspection and Removal. General Procedures

  1.   Body Harness In-line and Seat Module Electrical Connector


    Callout Connector
    1 Terminal width size - 0.0591  in ( 1.5  mm)
    2 Distance to release tang - 0.3937  in ( 10  mm)
Ford Fusion. Wire Terminal Inspection and Removal. General Procedures

    Diagnostic Trouble Code Charts. Diagnosis and Testing

    Master DTC Index ABS Module   REFER to: Anti-Lock Brake System (ABS) and Stability Control (206-09 Anti-Lock Brake System (ABS) and Stability Control, Diagnosis and Testing)...

    Identification Codes

    ..

    Other information:

    Ford Fusion 2013–2020 Service Manual: Front Suspension - Overview. Description and Operation


    Overview The front suspension consists of the following components: Lower arms Stabilizer bar, bushings and links Strut and spring assemblies Wheel bearings Wheel hubs Wheel knuckles Wheel studs Vehicles with Dynamic Suspension: Suspension height sensor Dynamically controlled strut and spring assemblies Refer to: Vehicle Dynamic Suspension ..

    Ford Fusion 2013–2020 Service Manual: Transmission Fluid Auxiliary Pump. Removal and Installation


    Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation). Remove the LH front wheel and tire. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation). ..

    Categories

    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

    read more

    Copyright © 2022 www.fofusion2.com