Ford Fusion: Body Repairs - General Information / Noise, Vibration and Harshness. Description and Operation
Sound Deadeners and Insulators
NOTICE:
Mastic is made of a combustible material and should be
removed prior to carrying out welding procedures to the area. Heat zones
from welding near mastic may cause the mastic material to burn.
NOTICE:
Corrosion protection must be restored to the area after the
mastic material is applied. Corrosion protection products may be wax
based and loss of adhesion may occur if applied prior to mastic
installation.
NOTE:
The following illustrations serve as a reference to
indicate mastic patch (butyl) locations. Additional insulators and sound
deadeners are used beyond those indicated in these illustrations.
Floor Pan
Roof Panel
Roof Panel with Roof Opening Panel
Front Door
Rear Door

Adhesives
NOTE:
The following illustrations are examples of structural adhesive application and are not all inclusive.
Body Side Outer to Body Side Inner
NOTE:
Left Hand (LH) side shown, Right Hand (RH) side similar...
Special Tool(s) /
General Equipment
Rust Protection Coating Gun
Undercoating Gun
Materials
Name
Specification
ValuGard™ Premium UndercoatingVG101, VG101A
-
ValuGard™ Rust InhibitorVG104, VG104A
-
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Repair
NOTE:
Undercoating
NOTE:
The following illustrations are not vehicle spe..
Other information:
Overview
Exterior, Power
This vehicle is equipped with LH and RH
power mirrors. The power mirror system allows the exterior mirror glass
to be positioned electronically. The position of the exterior mirror
glass is controlled by the exterior mirror control switch and the LH or RH mirror selection buttons determine which exterior mirror glass is controlled.
Exterior, Heated
The
exter..
Inspection
NOTE:
Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
Clean and inspect the (1) ring lands, (2) pin bosses,
(3) skirts and the (4) tops of the pistons. If wear marks, scores or
glazing is found on the piston skirt, check for a bent or twisted
connecting rod.
NOTE:
Make sure the oil ring hol..