Ford Fusion: Body Repairs - General Information / Noise, Vibration and Harshness. Description and Operation
Sound Deadeners and Insulators
NOTICE:
Mastic is made of a combustible material and should be
removed prior to carrying out welding procedures to the area. Heat zones
from welding near mastic may cause the mastic material to burn.
NOTICE:
Corrosion protection must be restored to the area after the
mastic material is applied. Corrosion protection products may be wax
based and loss of adhesion may occur if applied prior to mastic
installation.
NOTE:
The following illustrations serve as a reference to
indicate mastic patch (butyl) locations. Additional insulators and sound
deadeners are used beyond those indicated in these illustrations.
Floor Pan
Roof Panel
Roof Panel with Roof Opening Panel
Front Door
Rear Door

Adhesives
NOTE:
The following illustrations are examples of structural adhesive application and are not all inclusive.
Body Side Outer to Body Side Inner
NOTE:
Left Hand (LH) side shown, Right Hand (RH) side similar...
Special Tool(s) /
General Equipment
Rust Protection Coating Gun
Undercoating Gun
Materials
Name
Specification
ValuGard™ Premium UndercoatingVG101, VG101A
-
ValuGard™ Rust InhibitorVG104, VG104A
-
Motorcraft® Metal Surface Prep WipesZC-31-B
-
Repair
NOTE:
Undercoating
NOTE:
The following illustrations are not vehicle spe..
Other information:
Removal
NOTE:
The original equipment body antenna cable is part of the
wiring harness and cannot be removed. This procedure refers to
replacement of the body antenna cable by overlaying existing body
harness with a new body cable and securing it to the wiring harness.
NOTE:
The Satellite radio cable(s) in-line connection is located under the floor console.
Body antenna cable access-a..
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove intake manifold.
Refer to: Intake Manifold (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
NOTE:
The head of the KS should not touch any other component.
NOTE:
The LH
KS must be at the 10 o'clock position and the RH
KS must be at the 2 o'clock ..