Ford Fusion Manuals

Ford Fusion: Body Repairs - General Information / Noise, Vibration and Harshness. Description and Operation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Body Repairs - General Information / Noise, Vibration and Harshness. Description and Operation

Sound Deadeners and Insulators

NOTICE: Mastic is made of a combustible material and should be removed prior to carrying out welding procedures to the area. Heat zones from welding near mastic may cause the mastic material to burn.

NOTICE: Corrosion protection must be restored to the area after the mastic material is applied. Corrosion protection products may be wax based and loss of adhesion may occur if applied prior to mastic installation.

NOTE: The following illustrations serve as a reference to indicate mastic patch (butyl) locations. Additional insulators and sound deadeners are used beyond those indicated in these illustrations.

Floor Pan

Ford Fusion. Noise, Vibration and Harshness. Description and Operation

Roof Panel

Ford Fusion. Noise, Vibration and Harshness. Description and Operation

Roof Panel with Roof Opening Panel

Ford Fusion. Noise, Vibration and Harshness. Description and Operation

Front Door

Ford Fusion. Noise, Vibration and Harshness. Description and Operation

Rear Door

Ford Fusion. Noise, Vibration and Harshness. Description and Operation

    Sealer, Underbody Protection Material and Adhesives. Description and Operation

    Adhesives NOTE: The following illustrations are examples of structural adhesive application and are not all inclusive. Body Side Outer to Body Side Inner NOTE: Left Hand (LH) side shown, Right Hand (RH) side similar...

    Corrosion Prevention. General Procedures

    Special Tool(s) / General Equipment Rust Protection Coating Gun Undercoating Gun Materials Name Specification ValuGard™ Premium UndercoatingVG101, VG101A -  ValuGard™ Rust InhibitorVG104, VG104A -  Motorcraft® Metal Surface Prep WipesZC-31-B -  Repair NOTE: Undercoating NOTE: The following illustrations are not vehicle spe..

    Other information:

    Ford Fusion 2013–2020 Service Manual: Quarter Panel LH. Removal and Installation


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal Rem..

    Ford Fusion 2013–2020 Service Manual: Gear Shift Module (GSM). Removal and Installation


    Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: It is not necessary to carry out a PMI when installing a new GSM unless specifically instructed to do so in a TSB, GSB, FSA or SSM. NOTE: Removal steps in this procedure may contain installation details. Open the floor console stowage bin lid. On both sides. Relea..

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    Cross Traffic Alert System Sensors

    Ford Fusion. Cross Traffic Alert System Sensors

    The sensors are behind the rear bumper on both sides of your vehicle.

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