Ford Fusion Manuals

Ford Fusion: General Information / High Voltage System Health and Safety Precautions. Description and Operation

Ford Fusion 2013–2020 Service Manual / General Information / Service Information / General Information / High Voltage System Health and Safety Precautions. Description and Operation

Ford Fusion. High Voltage System Health and Safety Precautions. Description and Operation  WARNING: Service of the high voltage system on this vehicle is restricted to qualified personnel. The required qualifications vary by region. Always observe local laws and legislative directives regarding electric vehicle service. Failure to follow this instruction may result in serious personal injury or death.

Ford Fusion. High Voltage System Health and Safety Precautions. Description and Operation  WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions including instructions to depower the system. The high-voltage system utilizes approximately 300  V DC, provided through high-voltage cables to its components and modules. The high-voltage cables and wiring are identified by orange harness tape or orange wire covering. All high-voltage components are marked with high-voltage warning labels with a high-voltage symbol. Failure to follow these instructions may result in serious personal injury or death.

Ford Fusion. High Voltage System Health and Safety Precautions. Description and Operation  WARNING: Never install the service disconnect plug when a high-voltage service cover is removed. Always install the cover prior to connecting the service disconnect plug. The cover prevents inadvertent contact with the high voltage which is present at several points under the cover. Failure to follow these instructions may result in serious personal injury or death.

Ford Fusion. High Voltage System Health and Safety Precautions. Description and Operation  WARNING: Disconnect the 12  V battery before servicing the direct current to alternating current (DC-AC) inverter or alternating current (AC) powerpoint to prevent the risk of high voltage shock. Failure to follow this instruction may result in serious personal injury.

Ford Fusion. High Voltage System Health and Safety Precautions. Description and Operation  WARNING: Extreme heat such as paint drying ovens will cause the damage of the high voltage battery. The high voltage battery must be removed before using paint drying ovens longer than 45 minutes or with temperatures above 60°C (140°F). Failure to follow this instruction may result in damaging the high voltage battery, which could cause serious personal injury or death in a fire or explosion.

    Health and Safety Precautions. Description and Operation

    General Service Warnings Review carefully the information below before beginning any repair. Following these warnings is a list of specific system warnings that must be reviewed before beginning work on any listed system...

    Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions. Description and Operation

      WARNING: Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Intake Air Temperature (IAT) Sensor. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. Disconnect the IAT sensor electrical connector and remove the IAT sensor. Installation To install, reverse the removal procedure...

    Ford Fusion 2013–2020 Service Manual: Front Impact Severity Sensor. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Turn the ignition OFF and wait one minute to deplete the backup power supply. Ignition must remain OFF until repair is complete. Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment...

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    Manual Climate Control

    Ford Fusion. Manual Climate Control

    Note: Depending on your vehicle option package, the controls may look different from what you see here.

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