Ford Fusion Manuals

Ford Fusion: Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4 / Fuel Tank Filler Pipe. Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation steps.

  1. Ford Fusion. Fuel Tank Filler Pipe. Removal and Installation  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Disconnect the battery ground cable.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Drain the fuel tank.
    Refer to: Fuel Tank Draining (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
  1. Remove the rear wheel on the left-hand side.
    Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  1. Remove the nuts.
Ford Fusion. Fuel Tank Filler Pipe. Removal and Installation
  1. Remove the pushpins and position aside rear wheel splash shield aside.
Ford Fusion. Fuel Tank Filler Pipe. Removal and Installation
  1. Remove the screws, the clip and the air deflector.
Ford Fusion. Fuel Tank Filler Pipe. Removal and Installation
  1. Disconnect the vapor tube Quick Release Coupling and remove the bolt.
    Torque: 80 lb.in (9 Nm)
Ford Fusion. Fuel Tank Filler Pipe. Removal and Installation
  1. Release the clamp and disconnect the fuel tank filler pipe from the fuel tank.
    Torque: 36 lb.in (4.1 Nm)
Ford Fusion. Fuel Tank Filler Pipe. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

    Fuel Tank. Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp(s) Powertrain Jack Removal NOTE: Removal steps in this procedure may contain installation steps...

    Fuel Level Sender. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Pyrotechnic Device Health and Safety Precautions. Description and Operation


      WARNING: Service and handling of Pyrotechnic Components is restricted to qualified personnel. The required qualifications vary by region. Always observe local laws and legislative directives regarding Pyrotechnic Components service and handling...

    Ford Fusion 2013–2020 Service Manual: Transmission Stall Speed Test. Diagnosis and Testing


    Stall Speed Test   WARNING: Block all wheels, set the parking brake and firmly apply the service brake to reduce the risk of vehicle movement during this procedure. Failure to follow these instructions may result in serious personal injury...

    Categories

    Adjusting the Steering Wheel

    WARNING: Do not adjust the steering wheel when your vehicle is moving.

    Note: Make sure that you are sitting in the correct position.

    Ford Fusion. Adjusting the Steering Wheel

    Unlock the steering column. Adjust the steering wheel to the desired position.

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