Ford Fusion Manuals

Ford Fusion: Maintenance / Removing a Headlamp

Ford Fusion. Removing a Headlamp

Note: To remove push pins, use a flat-bladed screwdriver to pull up the center release pin.

  1. Make sure the headlamp control is in the off position and open the hood.
  2. Remove the six push pins securing the front fascia to the front trim cover.
  3. Remove the three bumper cover upper screws using a flat-bladed screwdriver.
  4. Remove the push pin at the inboard side of the headlamp you are servicing.

    Ford Fusion. Removing a Headlamp

  5. Remove the two screws securing the headlamp using a flat-bladed screwdriver.

    Ford Fusion. Removing a Headlamp

  6. Remove the lower three wheel housing fasteners by turning them counterclockwise.

    Ford Fusion. Removing a Headlamp

  7. Remove the two outmost front bumper cover lower fasteners, only on the side of the headlamp you are servicing, by turning them counterclockwise.

    Ford Fusion. Removing a Headlamp

  8. Separate the front bumper cover from the fender by gently pulling the front bumper cover to the outside of the vehicle 1.2 in (3 cm).

    Ford Fusion. Removing a Headlamp

  9. From the front of the vehicle, gently pull the front bumper cover forward 4 in (10 cm) by grasping it next to the headlamp to be serviced and in the lower front of the wheel opening.

    Ford Fusion. Removing a Headlamp

  10. Gently pull the headlamp assembly outward to disengage it from the lower fixing point.
  11. Carefully lift the headlamp and remove it from the vehicle.
  12. Disconnect the electrical connector from the headlamp assembly by pushing the release tab on the connector.

    Adjusting the Headlamps

    Vertical Aim Adjustment The headlamps on your vehicle are properly aimed at the assembly plant. If your vehicle has been in an accident, the alignment of your headlamps should be checked by your authorized dealer...

    Changing a Bulb

    WARNING: Switch the lamps and the ignition off. Failure to follow this warning could result in serious personal injury. WARNING: Bulbs can become hot...

    Other information:

    Ford Fusion 2013–2020 Service Manual: No Communication Between the Integrated Diagnostic System (IDS) and the Vehicle. General Procedures


    Configuration   WARNING: Before beginning any service procedure in this section, REFER to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation)...

    Ford Fusion 2013–2020 Service Manual: Side Panel. Removal and Installation


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803..

    Categories

    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

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