Ford Fusion: Front End Sheet Metal Repairs / Front Side Member Extension. Removal and Installation
Removal
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
-
Remove the underbody shields.
-
Remove the front crossmember.
Refer to: Front Crossmember (501-27 Front End Sheet Metal Repairs, Removal and Installation).
-
Remove the fasteners and side member extension.
Installation
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
-
NOTE:
Install and hand tighten all fasteners before tightening to specification.
Install the side member extension and fasteners.
Torque:
35 lb.ft (47 Nm)
-
Install the front crossmember.
Refer to: Front Crossmember (501-27 Front End Sheet Metal Repairs, Removal and Installation).
-
Install the underbody shields.
Removal
Remove the underbody shields.
Remove the fasteners and the front crossmember.
Installation
NOTE:
Install and hand tighten all fasteners before tightening to specification...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
&nbs..
Other information:
DTC Chart: Restraint Control Module (RCM)
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
RCM
DTC Chart
DTC
Description
Action
B0001:11
Driver Frontal Stage 1 Deployment ..
Heated Rear Window
Press the button to clear the
rear
window of thin ice and fog. The
heated rear window turns off
after a short period of time.
Note: Do not use harsh chemicals, razor
blades or other sharp objects to clean or
remove decals from the inside of the heated
rear window. The vehicle warranty may not
cover damage to the heated rear window
grid lines.
Heated Exterior Mirrors
Wh..