Ford Fusion Manuals

Ford Fusion: Front End Sheet Metal Repairs / Front Side Member Extension. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Front End Sheet Metal Repairs / Front Side Member Extension. Removal and Installation

Removal

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

  1. Remove the underbody shields.
  1. Remove the front crossmember.
    Refer to: Front Crossmember (501-27 Front End Sheet Metal Repairs, Removal and Installation).
  1. Remove the fasteners and side member extension.
Ford Fusion. Front Side Member Extension. Removal and Installation

Installation

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

  1. NOTE: Install and hand tighten all fasteners before tightening to specification.

    Install the side member extension and fasteners.
    Torque: 35 lb.ft (47 Nm)
Ford Fusion. Front Side Member Extension. Removal and Installation
  1. Install the front crossmember.
    Refer to: Front Crossmember (501-27 Front End Sheet Metal Repairs, Removal and Installation).
  1. Install the underbody shields.

    Front Crossmember. Removal and Installation

    Removal Remove the underbody shields. Remove the fasteners and the front crossmember. Installation NOTE: Install and hand tighten all fasteners before tightening to specification...

    Front Side Member and Fender Apron Panel LH. Removal and Installation

    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Hot Air Gun Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal &nbs..

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    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Hot Air Gun Knife MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal NOTICE: Battery ..

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    Fuel Quality

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    Ford Fusion. Fuel Quality

    Your vehicle is designed to operate on regular unleaded gasoline with a minimum pump (R+M)/2 octane rating of 87.

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