Ford Fusion: Front End Sheet Metal Repairs / Front Side Member Extension. Removal and Installation
Removal
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
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Remove the underbody shields.
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Remove the front crossmember.
Refer to: Front Crossmember (501-27 Front End Sheet Metal Repairs, Removal and Installation).
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Remove the fasteners and side member extension.
Installation
NOTE:
Left hand (LH) side shown, right hand (RH) side similar.
-
NOTE:
Install and hand tighten all fasteners before tightening to specification.
Install the side member extension and fasteners.
Torque:
35 lb.ft (47 Nm)
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Install the front crossmember.
Refer to: Front Crossmember (501-27 Front End Sheet Metal Repairs, Removal and Installation).
-
Install the underbody shields.
Removal
Remove the underbody shields.
Remove the fasteners and the front crossmember.
Installation
NOTE:
Install and hand tighten all fasteners before tightening to specification...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Hot Air Gun
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B
-
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
&nbs..
Other information:
Special Tool(s) /
General Equipment
Air Conditioning Flush and Purge Service Unit
Air Conditioning Adaptor Kit
Materials
Name
Specification
Motorcraft® A/C System Flushing SolventYN-23
-
Flushing
NOTICE:
Use the Refrigerant Identification Equipment before
recovering any of the vehicle's refrigerant. Failure to do so puts the
shop's bulk refrigerant at r..
Special Tool(s) /
General Equipment
303-1532Installer, Camshaft SealTKIT-2010B-FLMTKIT-2010B-ROW
303-393-02Adapter for 303-393TKIT-2012A-FLTKIT-2012A-ROW
303-393ALocking Tool, FlywheelTKIT-2012A-FLTKIT-2012A-ROW
303-409
(T92C-6700-CH)
Remover, Crankshaft SealTKIT-1992-FH/FMH/FLMHTKIT-1993-LMH/MH
303-748Locking Tool, CrankshaftTKIT-2010B-FLMTKIT-2010B-ROW
F..