Ford Fusion Manuals

Ford Fusion: Hydraulic Brake Actuation / Brake Master Cylinder. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Brake System / Hydraulic Brake Actuation / Brake Master Cylinder. Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

All vehicles

  1. NOTICE: Before removing the master cylinder, relieve the vacuum in the brake booster or the master cylinder O-ring seal may be drawn into the brake booster, causing brake booster failure and increased brake pedal effort.

    Fully apply and release the brake pedal 5 times.
Ford Fusion. Brake Master Cylinder. Removal and Installation
  1. Disconnect the battery.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

1.5L EcoBoost (118kW/160PS)/2.5L Duratec (125kW/170PS)

  1. Disconnect the brake fluid level sensor electrical connector and detach the brake tube retainer.
Ford Fusion. Brake Master Cylinder. Removal and Installation

2.0L EcoBoost (184kW/250PS) - MI4/2.7L EcoBoost (238kW/324PS)

  1. Disconnect the brake fluid level sensor electrical connector and detach the wiring retainers.
    Torque: 18 lb.ft (25 Nm)
Ford Fusion. Brake Master Cylinder. Removal and Installation

All vehicles

NOTE: 2.0L EcoBoost engine shown

  1. NOTICE: If the brake fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

    NOTICE: Make sure that all openings are sealed.

    Disconnect the brake tube fittings.
    Torque: 18 lb.ft (25 Nm)
Ford Fusion. Brake Master Cylinder. Removal and Installation
  1. NOTE: Make sure that the master cylinder-to-booster seal is removed with the master cylinder.

    Remove the nuts and the brake master cylinder. Discard the nuts.
    Torque: 18 lb.ft (25 Nm)
Ford Fusion. Brake Master Cylinder. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
    • If a new brake master cylinder has been installed, bleed the master cylinder.
      Refer to: Component Bleeding (206-00 Brake System - General Information, General Procedures).
    • If the brake master cylinder was removed to access other components, bleed the brake system.
      Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).

    Brake Fluid Reservoir. Removal and Installation

    Materials Name Specification Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake FluidPM-20 WSS-M6C65-A2  Removal NOTICE: If the brake fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water...

    Brake Pedal and Bracket. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Front Seat Cushion Cover. Removal and Installation


    Removal Remove the front seat. Refer to: Front Seat (501-10A Front Seats, Removal and Installation). If equipped. Release the lumbar knob retaining clip and remove the lumbar knob. If equipped. Release the height adjust handle locking tab and remove the height adjust handle...

    Ford Fusion 2013–2020 Service Manual: Intermediate Clutch Assembly. Diagnosis and Testing


    Intermediate Clutch For intermediate (2,6) clutch operation, REFER to: Transmission Description - System Operation and Component Description (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Description and Operation). REFER to: Intermediate Clutch Assembly (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Description and Operation)...

    Categories

    Direction Indicators. Interior Lamps

    Direction Indicators

    Ford Fusion. Direction Indicators. Interior Lamps

    Push the lever up or down to use the direction indicators.

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