Ford Fusion: Rear Disc Brake / Brake Caliper. Removal and Installation
Removal
NOTICE:
Do not spill brake fluid on painted or plastic surfaces or
damage to the surface may occur. If brake fluid is spilled onto a
painted or plastic surface, immediately wash the surface with water.
NOTE:
Removal steps in this procedure may contain installation details.
-
NOTICE:
Brake pads with adhesive on the insulator are
one-time use only. When the brake pads are separated from the brake
caliper, new brake pads must be installed to prevent brake noise and
shudder.
Remove and discard the rear brake pads.
Refer to: Brake Pads (206-04 Rear Disc Brake, Removal and Installation).
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Disconnect the EPB actuator motor electrical connector and detach the wiring retainer.
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Remove the brake caliper flow bolt, washers and the brake caliper. Discard the washers.
Torque:
18 lb.ft (25 Nm)
Installation
-
NOTICE:
Make sure that the brake hose is not twisted when
installing the brake caliper or damage to the brake flexible hose may
occur.
To install, reverse the removal procedure.
-
Bleed the brake system.
Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).
Removal
NOTE:
Steps in the removal procedure may contain installation details.
Remove the brake pads.
Refer to: Brake Pads (206-04 Rear Disc Brake, Removal and Installation)...
Other information:
B007F:11, B007F:12, B007F:13 and B007F:1A
Refer to Wiring Diagrams Cell 46 for schematic and connector information.
Normal Operation and Fault Conditions
The RCM continuously monitors the passenger seatbelt retractor pretensioner circuits for the following faults:
Resistance out of range
Unexpected voltage
Short to ground
Faulted passenger seatbelt retractor p..
Activation
Phase 1 - Leak Verification
Run the EVAP Test with the scan tool.
NOTE:
Some small leaks may not be detected using the EVAP Test. If the system has passed the test but a leak is still suspected, then proceed to Phase 2.
If the EVAP system failed the EVAP Test, then proceed to Phase 2.
Phase 2 - System Leak Check
Disconnect the fuel vapor tube-t..