Ford Fusion Manuals

Ford Fusion: Four-Wheel Drive Systems / Active Torque Coupling Configuration. General Procedures

Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Four-Wheel Drive Systems / Active Torque Coupling Configuration. General Procedures

Configuration

  1. NOTICE: If the ATC (Active Torque Coupling) solenoid bar code information is not correct, Rear Drive Unit (RDU) damage or driveability concerns can occur.

    Using a diagnostic scan tool, under the toolbox icon select Powertrain then select Automatic Traction Control Barcode Entry. Follow the instructions displayed on the diagnostic scan tool.
  1. Enter the 4-digit alpha numeric bar code found on the label. The scan tool verifies the digits entered are valid and displays a message if the information is not valid.
Ford Fusion. Active Torque Coupling Configuration. General Procedures
  1. Follow the instructions displayed on the scan tool.

Check

  1. NOTE: Always drive the vehicle in a safe manner according to driving conditions and obey all traffic laws.

    Road test the vehicle. Carry out the AWD drive cycle after downloading the active torque coupling solenoid bar code information to the PCM.
    1. Carry out 3 accelerations from 0-30 mph (0-48 km/h) in a straight line.
    • Perform this procedure at low, medium and full accelerator pedal position.
    • Verify there is no perceived front wheel slip.
    1. On dry pavement, drive the vehicle at 5 mph (8 km/h) in a fully locked turn.
    • Verify there is no driveline binding.

    Four-Wheel Drive Systems. Diagnosis and Testing

    DTC Chart: AWD System - PCM Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...

    All-Wheel Drive (AWD) Module. Removal and Installation

    Removal Release the clips and remove the loadspace trim panel. Disconnect the AWD module electrical connector...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Rear Lamp Mounting Panel. Removal and Installation


    Special Tool(s) / General Equipment Hot Air Gun 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

    Ford Fusion 2013–2020 Service Manual: Health and Safety Precautions. Description and Operation


    General Service Warnings Review carefully the information below before beginning any repair. Following these warnings is a list of specific system warnings that must be reviewed before beginning work on any listed system.   WARNING: Vehicles equipped with an automatic transmission and a Telematics Control Unit (TCU) have remote start technology and may start the engine at any t..

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