Ford Fusion Manuals

Ford Fusion: Four-Wheel Drive Systems / Active Torque Coupling Configuration. General Procedures

Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Four-Wheel Drive Systems / Active Torque Coupling Configuration. General Procedures


  1. NOTICE: If the ATC (Active Torque Coupling) solenoid bar code information is not correct, Rear Drive Unit (RDU) damage or driveability concerns can occur.

    Using a diagnostic scan tool, under the toolbox icon select Powertrain then select Automatic Traction Control Barcode Entry. Follow the instructions displayed on the diagnostic scan tool.
  1. Enter the 4-digit alpha numeric bar code found on the label. The scan tool verifies the digits entered are valid and displays a message if the information is not valid.
Ford Fusion. Active Torque Coupling Configuration. General Procedures
  1. Follow the instructions displayed on the scan tool.


  1. NOTE: Always drive the vehicle in a safe manner according to driving conditions and obey all traffic laws.

    Road test the vehicle. Carry out the AWD drive cycle after downloading the active torque coupling solenoid bar code information to the PCM.
    1. Carry out 3 accelerations from 0-30 mph (0-48 km/h) in a straight line.
    • Perform this procedure at low, medium and full accelerator pedal position.
    • Verify there is no perceived front wheel slip.
    1. On dry pavement, drive the vehicle at 5 mph (8 km/h) in a fully locked turn.
    • Verify there is no driveline binding.

    Four-Wheel Drive Systems. Diagnosis and Testing

    DTC Chart: AWD System - PCM Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...

    All-Wheel Drive (AWD) Module. Removal and Installation

    Removal Release the clips and remove the loadspace trim panel. Disconnect the AWD module electrical connector...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Fuel Tank Pressure Sensor and Tube. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Position the vehicle on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation). Remove the fuel tank...

    Ford Fusion 2013–2020 Service Manual: Rear Seat Cushion Cover. Removal and Installation

    Special Tool(s) / General Equipment Hog Ring Plier Removal Remove the rear seat cushion. Refer to: Rear Seat Cushion (501-10B Rear Seats, Removal and Installation). Remove the hog rings and rear seat cushion cover. Installation To install, reverse the removal procedure...


    Manual Climate Control

    Ford Fusion. Manual Climate Control

    Note: Depending on your vehicle option package, the controls may look different from what you see here.

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