Ford Fusion: Four-Wheel Drive Systems / Active Torque Coupling Configuration. General Procedures
			
			
			Configuration
 
 
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NOTICE: 
 If the ATC (Active Torque Coupling) solenoid bar 
code information is not correct, Rear Drive Unit (RDU) damage or 
driveability concerns can occur.
 
 Using a diagnostic scan tool, under the toolbox icon 
select Powertrain then select Automatic Traction Control Barcode Entry. 
Follow the instructions displayed on the diagnostic scan tool.
  
 
 
 
 
 - 
 Enter the 4-digit alpha numeric bar code found on the 
label. The scan tool verifies the digits entered are valid and displays a
 message if the information is not valid.
  
 
 
 
 
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 Follow the instructions displayed on the scan tool.
  
 
 
 Check
 
 
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NOTE: 
 Always drive the vehicle in a safe manner according to driving conditions and obey all traffic laws.
 
 Road test the vehicle. Carry out the AWD drive cycle after downloading the active torque coupling solenoid bar code information to the PCM.
 
 - 
 Carry out 3 accelerations from 0-30 mph (0-48 km/h) in a straight line.
  
 
 
 - 
 Perform this procedure at low, medium and full accelerator pedal position.
  
 
 
 - 
 Verify there is no perceived front wheel slip.
  
 
 
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 On dry pavement, drive the vehicle at 5 mph (8 km/h) in a fully locked turn.
  
 
 
 - 
 Verify there is no driveline binding.
  
 
  
   DTC Chart: AWD System - PCM
 
 Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...
   
 
   Removal
 
 
 
 
 
 Release the clips and remove the loadspace trim panel. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Disconnect the AWD module electrical connector...
   
 
   Other information:
   Special Tool(s) /
 General Equipment
 
 Hose Clamp Remover/Installer
 
 
 
 Removal
 NOTICE:
 
 The turbocharger compressor vanes can be damaged by even the
 smallest particles. When removing any turbocharger or engine air intake
 system component, ensure that no debris enters the system...
   
   General Service Warnings
 
 Review carefully the information below before beginning 
any repair. Following these warnings is a list of specific system 
warnings that must be reviewed before beginning work on any listed 
system.
 
  
 WARNING: 
 Vehicles equipped with an automatic transmission and a 
Telematics Control Unit (TCU) have remote start technology and may start
 the engine at any t..