Ford Fusion Manuals

Ford Fusion: Fuel Charging and Controls - Turbocharger - 1.5L EcoBoost (118kW/160PS) – I4 / Wastegate Control Valve Solenoid. Removal and Installation

Removal

NOTICE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

  1. Remove the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
    • Disconnect the electrical connectors and detach the wiring retainers from the CAC intake pipe.
    • Release the clamp and disconnect the bypass hose from CAC intake pipe.
    • Loosen the CAC intake pipe clamps.
    • Remove the bolt and then remove the CAC intake pipe.
Ford Fusion. Wastegate Control Valve Solenoid. Removal and Installation
  1. Disconnect the wastegate control valve solenoid hoses and the wastegate control valve solenoid electrical connector.
Ford Fusion. Wastegate Control Valve Solenoid. Removal and Installation
  1. Remove and discard the wastegate control valve solenoid retaining nuts and then remove the wastegate control valve solenoid.
    Torque: 62 lb.in (7 Nm)
Ford Fusion. Wastegate Control Valve Solenoid. Removal and Installation

Installation

  1. Install the wastegate control valve solenoid, then install and tighten the new wastegate control valve solenoid retaining nuts.
    Torque: 62 lb.in (7 Nm)
Ford Fusion. Wastegate Control Valve Solenoid. Removal and Installation
  1. Connect the wastegate control valve solenoid hoses and the wastegate control valve solenoid electrical connector.
Ford Fusion. Wastegate Control Valve Solenoid. Removal and Installation
    • Install the CAC intake pipe and then install and tighten the bolt.
      Torque: 71 lb.in (8 Nm)
    • Tighten the CAC intake pipe clamps.
      Torque: 44 lb.in (5 Nm)
    • Connect the bypass hose and clamp to the CAC intake pipe.
    • Attach the wiring retainers and then connect the electrical connectors to the CAC intake pipe.
Ford Fusion. Wastegate Control Valve Solenoid. Removal and Installation
  1. Install the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

    Turbocharger. Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp Remover/Installer Materials Name Specification Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B -  Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

    Accessory Drive - 1.5L EcoBoost (118kW/160PS) – I4

    ..

    Other information:

    Ford Fusion 2013–2020 Service Manual: Cylinder Head. Disassembly and Assembly of Subassemblies


    Special Tool(s) / General Equipment 303-1249Valve Spring CompressorTKIT-2006UF-FLMTKIT-2006UF-ROW 303-300 (T87C-6565-A) Set, Valve Spring CompressorTKIT-1988-FESTIVAT88C-1000-STTKIT-1988-TRACERTKIT-2009TC-F 303-350 (T89P-6565-A) Compressor, Valve SpringTKIT-1990-LMHTKIT-1989-FTKIT-1989-FMTKIT-1989-FLM 303-472 (T94P-6565-AH) Adapter, Valve Spring CompressorTKIT-199..

    Ford Fusion 2013–2020 Service Manual: Perimeter Anti-Theft Alarm - Overview. Description and Operation


    Overview The perimeter alarm system deters unauthorized entry into the vehicle by sounding the horn and flashing all the turn signals and interior courtesy lamps. When an unauthorized entry occurs, the horn and lamps activate for 30 seconds. After 30 seconds, the horn stops sounding, but the lamps continue to flash for up to 5 minutes. The panic alarm operates similar to the perimeter alarm..

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