Ford Fusion: Fuel Charging and Controls - Turbocharger - 1.5L EcoBoost (118kW/160PS) – I4 / Wastegate Control Valve Solenoid. Removal and Installation
Removal
NOTICE:
Whenever turbocharger air intake system components are
removed, always cover open ports to protect from debris. It is important
that no foreign material enter the system. The turbocharger compressor
vanes are susceptible to damage from even small particles. All
components should be inspected and cleaned, if necessary, prior to
installation or reassembly.
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Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Disconnect the electrical connectors and detach the wiring retainers from the CAC intake pipe.
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Release the clamp and disconnect the bypass hose from CAC intake pipe.
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Loosen the CAC intake pipe clamps.
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Remove the bolt and then remove the CAC intake pipe.
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Disconnect the wastegate control valve solenoid hoses
and the wastegate control valve solenoid electrical connector.
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Remove and discard the wastegate control valve solenoid
retaining nuts and then remove the wastegate control valve solenoid.
Torque:
62 lb.in (7 Nm)
Installation
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Install the wastegate control valve solenoid, then
install and tighten the new wastegate control valve solenoid retaining
nuts.
Torque:
62 lb.in (7 Nm)
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Connect the wastegate control valve solenoid hoses and
the wastegate control valve solenoid electrical connector.
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Install the CAC intake pipe and then install and tighten the bolt.
Torque:
71 lb.in (8 Nm)
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Tighten the CAC intake pipe clamps.
Torque:
44 lb.in (5 Nm)
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Connect the bypass hose and clamp to the CAC intake pipe.
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Attach the wiring retainers and then connect the electrical connectors to the CAC intake pipe.
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Install the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Special Tool(s) /
General Equipment
Hose Clamp Remover/Installer
Materials
Name
Specification
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B
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Removal
NOTICE:
The turbocharger compressor vanes can be damaged by even the
smallest particles...
Other information:
Note: To remove push pins, use a
flat-bladed screwdriver to pull up the center
release pin.
Make sure the headlamp control is in
the off position and open the hood.
Remove the six push pins securing the
front fascia to the front trim cover.
Remove the three bumper cover upper
screws using a flat-bladed screwdriver.
Remove the push pin at the inboard
side of the headlamp you are ser..
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the cap.
Remove the RH side Fender Splash Shield.
Refer to: Fender Splash Shield (501-02 Front End Body Panels, Removal and Installation).
Remove the bolts, the retainers and the front underbody shield.
Remove the retain..