Ford Fusion: Electronic Engine Controls - 1.5L EcoBoost (118kW/160PS) – I4 / Turbocharger Bypass Valve. Removal and Installation
Removal
NOTE:
When removing any turbocharger air intake system components,
make sure to cover any open ports to prevent debris from entering the
system. The turbocharger compressor vanes can be damaged by even the
smallest particles. All components need to be inspected and cleaned
prior to installation or reassembly.
NOTE:
Removal steps in this procedure may contain installation details.
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Disconnect the electrical connector.
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Remove the bolts and the turbocharger bypass valve.
Torque:
53 lb.in (6 Nm)
Installation
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To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
Ford Diagnostic Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Disconnect the electrical connector, remove the retainer and the turbocharger boost pressure sensor...
Other information:
Preliminary Inspection
Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage.
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step
If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Air Body Saw
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Removal
NOTE:
The required partial replacement sections need to be cut out
from the outer side me..