Ford Fusion Manuals

Ford Fusion: Electronic Engine Controls - 1.5L EcoBoost (118kW/160PS) – I4 / Turbocharger Bypass Valve. Removal and Installation

Removal

NOTE: When removing any turbocharger air intake system components, make sure to cover any open ports to prevent debris from entering the system. The turbocharger compressor vanes can be damaged by even the smallest particles. All components need to be inspected and cleaned prior to installation or reassembly.

NOTE: Removal steps in this procedure may contain installation details.


    • Disconnect the electrical connector.
    • Remove the bolts and the turbocharger bypass valve.
      Torque: 53 lb.in (6 Nm)
Ford Fusion. Turbocharger Bypass Valve. Removal and Installation

Installation

  1. To install, reverse the removal procedure.

    Powertrain Control Module (PCM). Removal and Installation

    Special Tool(s) / General Equipment Ford Diagnostic Equipment Removal NOTE: Removal steps in this procedure may contain installation details...

    Boost Pressure Sensor. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details. Disconnect the electrical connector, remove the retainer and the turbocharger boost pressure sensor...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Front Drive Halfshafts. Diagnosis and Testing


    Preliminary Inspection Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...

    Ford Fusion 2013–2020 Service Manual: Front Side Member Section. Removal and Installation


    Special Tool(s) / General Equipment Resistance Spotwelding Equipment Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal NOTE: The required partial replacement sections need to be cut out from the outer side me..

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    Cross Traffic Alert System Sensors

    Ford Fusion. Cross Traffic Alert System Sensors

    The sensors are behind the rear bumper on both sides of your vehicle.

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