Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Oil Pump. Removal and Installation
Special Tool(s) /
General Equipment
|
303-1097 Locking Tool, Variable Camshaft Timing Oil Control Unit TKIT-2010B-FLM TKIT-2010B-ROW |
Materials
Name |
Specification |
Motorcraft® Metal Brake Parts Cleaner PM-4-A, PM-4-B |
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Removal
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Remove the crankshaft front seal.
Refer to: Crankshaft Front Seal (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Remove Special Service Tool: 303-1097
Locking Tool, Variable Camshaft Timing Oil Control Unit.
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NOTE:
There are different length of bolts noted in removal.
NOTE:
Install the engine mount bracket to support the engine during oil pan removal.
Install the engine mount support bracket and the bolts.
Torque:
41 lb.ft (55 Nm)
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Install the engine mount stud.
Torque:
89 lb.in (10 Nm)
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NOTE:
Install engine mount to support the engine during oil pan removal.
Install the engine mount, nuts and the bolts.
Torque:
1:
85 lb.ft (115 Nm)
2:
66 lb.ft (90 Nm)
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Remove the oil pan.
Refer to: Oil Pan (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Remove the bolts and the oil pump screen and pickup tube.
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NOTE:
Note the position of the 3 different lengths of the bolts for installation.
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Remove the two M6 x 55 mm bolts.
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Remove the three M6 x 35 mm bolts.
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Remove the three M6 x 25 mm bolts and remove the oil pump.
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Remove and discard the oil pump gasket.
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Clean the bolt holes for the oil pump with Motorcraft® Metal Brake Parts Cleaner to remove all residual oil.
Material: Motorcraft® Metal Brake Parts Cleaner
/ PM-4-A, PM-4-B
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Use compressed air to remove any brake clean or oil in the oil pump bolt holes.
Installation
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Install the new oil pump gasket.
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NOTE:
Make sure that the locating dowels remain installed.
Inspect the oil pump locating dowels for damage and correct installation.
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Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
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NOTE:
Only tighten the bolts finger tight at this stage.
Install the oil pump and follow the steps below. Hand start the bolts.
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Install the two M6 x 1.00 x 55.0 bolts finger tight.
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Install the three M6 x 1.00 x 35.0 bolts finger tight.
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Install the three M6 x 25 bolts finger tight.
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Tighten the oil pump bolts in sequence shown in 2 stages.
Torque:
Stage 1:
Tighten bolts 1, 2, 3 and 6:
18 lb.in (2 Nm)
Stage 2:
Tighten bolts 1 through 8:
97 lb.in (11 Nm)
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NOTE:
The O-ring seal is to be reused unless damaged.
Inspect the oil pump screen and pickup tube O-ring seal.
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Install the oil pump screen and pickup tube and the bolts.
Torque:
84 lb.in (9.5 Nm)
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Install the oil pan.
Refer to: Oil Pan (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Remove the bolts, nuts and the engine mount.
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Remove the engine mount stud.
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NOTE:
Note the different lengths of the bolts for installation.
Remove the bolts and the engine mount bracket.
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Install Special Service Tool: 303-1097
Locking Tool, Variable Camshaft Timing Oil Control Unit.
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Install the crankshaft front seal.
Refer to: Crankshaft Front Seal (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Materials
Name
Specification
Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP
WSS-M2C945-B1
Removal
With the vehicle in NEUTRAL, position it on a hoist...
Special Tool(s) /
General Equipment
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Other information:
Activation
NOTE:
The procedure used to download the audio files varies, depending on the web browser used.
Using a suitable web browser, download all of the diagnostic sound tracks to a suitable USB drive.
125Hz Sample
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63Hz Sample
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Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
Scraper for Straight Edges
Hot Air Gun
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Removal
NOTICE:
Battery electric vehicle (BEV), hybrid electric ve..