Ford Fusion Manuals

Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Oil Pump. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Oil Pump. Removal and Installation 303-1097
Locking Tool, Variable Camshaft Timing Oil Control Unit
TKIT-2010B-FLM
TKIT-2010B-ROW

Materials

Name Specification
Motorcraft® Metal Brake Parts Cleaner
PM-4-A, PM-4-B
-
 

Removal

  1. Remove the crankshaft front seal.
    Refer to: Crankshaft Front Seal (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Remove Special Service Tool: 303-1097  Locking Tool, Variable Camshaft Timing Oil Control Unit.
Ford Fusion. Oil Pump. Removal and Installation
  1. NOTE: There are different length of bolts noted in removal.

    NOTE: Install the engine mount bracket to support the engine during oil pan removal.

    Install the engine mount support bracket and the bolts.
    Torque: 41 lb.ft (55 Nm)
Ford Fusion. Oil Pump. Removal and Installation
  1. Install the engine mount stud.
    Torque: 89 lb.in (10 Nm)
Ford Fusion. Oil Pump. Removal and Installation
  1. NOTE: Install engine mount to support the engine during oil pan removal.

    Install the engine mount, nuts and the bolts.
    Torque:
       1:   85 lb.ft (115 Nm)
       2:   66 lb.ft (90 Nm)
Ford Fusion. Oil Pump. Removal and Installation
  1. Remove the oil pan.
    Refer to: Oil Pan (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Remove the bolts and the oil pump screen and pickup tube.
Ford Fusion. Oil Pump. Removal and Installation
  1. NOTE: Note the position of the 3 different lengths of the bolts for installation.

    1. Remove the two M6 x 55 mm bolts.
    1. Remove the three M6 x 35 mm bolts.
    1. Remove the three M6 x 25 mm bolts and remove the oil pump.
Ford Fusion. Oil Pump. Removal and Installation
  1. Remove and discard the oil pump gasket.
Ford Fusion. Oil Pump. Removal and Installation
    1. Clean the bolt holes for the oil pump with Motorcraft® Metal Brake Parts Cleaner to remove all residual oil.
      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
    1. Use compressed air to remove any brake clean or oil in the oil pump bolt holes.
Ford Fusion. Oil Pump. Removal and Installation

Installation

  1. Install the new oil pump gasket.
Ford Fusion. Oil Pump. Removal and Installation
  1. NOTE: Make sure that the locating dowels remain installed.

    Inspect the oil pump locating dowels for damage and correct installation.
Ford Fusion. Oil Pump. Removal and Installation
  1. Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand.
  1. NOTE: Only tighten the bolts finger tight at this stage.

    Install the oil pump and follow the steps below. Hand start the bolts.
    1. Install the two M6 x 1.00 x 55.0 bolts finger tight.
    1. Install the three M6 x 1.00 x 35.0 bolts finger tight.
    1. Install the three M6 x 25 bolts finger tight.
Ford Fusion. Oil Pump. Removal and Installation
  1. Tighten the oil pump bolts in sequence shown in 2 stages.
    Torque:
      Stage 1:  Tighten bolts 1, 2, 3 and 6:   18 lb.in (2 Nm)
      Stage 2:  Tighten bolts 1 through 8:   97 lb.in (11 Nm)
Ford Fusion. Oil Pump. Removal and Installation
  1. NOTE: The O-ring seal is to be reused unless damaged.

    Inspect the oil pump screen and pickup tube O-ring seal.
Ford Fusion. Oil Pump. Removal and Installation
  1. Install the oil pump screen and pickup tube and the bolts.
    Torque: 84 lb.in (9.5 Nm)
Ford Fusion. Oil Pump. Removal and Installation
  1. Install the oil pan.
    Refer to: Oil Pan (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Remove the bolts, nuts and the engine mount.
Ford Fusion. Oil Pump. Removal and Installation
  1. Remove the engine mount stud.
Ford Fusion. Oil Pump. Removal and Installation
  1. NOTE: Note the different lengths of the bolts for installation.

    Remove the bolts and the engine mount bracket.
Ford Fusion. Oil Pump. Removal and Installation
  1. Install Special Service Tool: 303-1097  Locking Tool, Variable Camshaft Timing Oil Control Unit.
Ford Fusion. Oil Pump. Removal and Installation
  1. Install the crankshaft front seal.
    Refer to: Crankshaft Front Seal (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

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