Ford Fusion Manuals

Ford Fusion: Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4 / Fuel Lines. Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Ford Fusion. Fuel Lines. Removal and Installation  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the Fuel Tank.
    Refer to: Fuel Tank (310-01A Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).

    • Disconnect the brake lines.
      Torque: 133 lb.in (15 Nm)
    • Disconnect the electrical connector and fuel line retainer.
Ford Fusion. Fuel Lines. Removal and Installation
    1. Remove the nuts.
      Torque: 33 lb.ft (45 Nm)
    1. Remove the bolts.
      Torque: 44 lb.ft (60 Nm)
    1. NOTE: Discard the specified component. Follow local disposal regulations.

      Remove the bolt and the cross member.
      Torque:
        Stage 1:  76 lb.ft (103 Nm)
        Stage 2:  270°
Ford Fusion. Fuel Lines. Removal and Installation
  1. Disconnect the brake lines.
    Torque: 133 lb.in (15 Nm)
Ford Fusion. Fuel Lines. Removal and Installation
  1. Remove the engine cover.
Ford Fusion. Fuel Lines. Removal and Installation
  1. Remove the Air Cleaner Outlet Pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. NOTE: Some residual fuel may remain in the fuel tubes after releasing the fuel system pressure. When disconnecting or removing any fuel tubes, carefully drain any residual fuel into a suitable container.

    Disconnect the quick release couplings.
    Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
Ford Fusion. Fuel Lines. Removal and Installation

    1. Disconnect the fuel line retainer.
    1. Disconnect and discard the fuel line retainers attaching to underbody. Remove the fuel lines from the vehicle.
Ford Fusion. Fuel Lines. Removal and Installation

Installation

  1. To install, reverse the removal procedure.
  1. Bleed the brake system.
    Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).

    Fuel Tank and Lines - Overview. Description and Operation

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    Fuel Pump and Sender Unit. Removal and Installation

    Special Tool(s) / General Equipment 310-123Locking Ring, Fuel TankTKIT-2004J-FTKIT-2005U-LM Removal NOTE: Removal steps in this procedure may contain installation details...

    Other information:

    Ford Fusion 2013–2020 Owners Manual: Sitting in the Correct Position


    WARNING: Sitting improperly, out of position or with the seatback reclined too far can take weight off the seat cushion and affect the decision of the passenger sensing system, resulting in serious injury or death in the event of a crash. Always sit upright against your seat back, with your feet on the floor...

    Ford Fusion 2013–2020 Service Manual: Seatbelt Twisted at the Seatbelt Guide. General Procedures


    Adjustment NOTE: Typical D-ring shown, others similar. If required, remove the necessary trim panel(s). Fold the seatbelt as indicated. Feed the folded portion of the seatbelt into the D-ring. Pull the seatbelt through the D-ring to remove the twist in the seatbelt...

    Categories

    Power Door Locks

    The power door lock control is on the driver and front passenger door panels.

    Ford Fusion. Power Door Locks

    Unlock. Lock.

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