Ford Fusion: Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4 / Fuel Lines. Removal and Installation
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
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Remove the Fuel Tank.
Refer to: Fuel Tank (310-01A Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Disconnect the brake lines.
Torque:
133 lb.in (15 Nm)
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Disconnect the electrical connector and fuel line retainer.
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Remove the nuts.
Torque:
33 lb.ft (45 Nm)
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Remove the bolts.
Torque:
44 lb.ft (60 Nm)
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NOTE:
Discard the specified component. Follow local disposal regulations.
Remove the bolt and the cross member.
Torque:
Stage 1:
76 lb.ft (103 Nm)
Stage 2:
270°
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Disconnect the brake lines.
Torque:
133 lb.in (15 Nm)
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Remove the engine cover.
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Remove the Air Cleaner Outlet Pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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NOTE:
Some residual fuel may remain in the fuel tubes
after releasing the fuel system pressure. When disconnecting or removing
any fuel tubes, carefully drain any residual fuel into a suitable
container.
Disconnect the quick release couplings.
Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
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Disconnect the fuel line retainer.
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Disconnect and discard the fuel line retainers
attaching to underbody. Remove the fuel lines from the vehicle.
Installation
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To install, reverse the removal procedure.
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Bleed the brake system.
Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).
Fuel System
NOTICE:
Repairs of the fuel system are to be achieved only by
replacement of the failed component(s). Repair of a fuel system
component should not be attempted...
Special Tool(s) /
General Equipment
310-123Locking Ring, Fuel TankTKIT-2004J-FTKIT-2005U-LM
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
206-084Installer, Wheel Speed Sensor RingTKIT-2003-FLM/LMTKIT-2003D-F
307-664Case Bushing InstallerTKIT-2009OP-FLMTKIT-2009OP-ROW
Flat Headed Screw Driver
Hydraulic Press
Materials
Name
Specification
Loctite® 6481835922
WSK-M2G349-A4
DISASSEMBLY
NOTE:
The transm..
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTICE:
Brake pads with adhesive on the insulator are
one-time use only. When the brake pads are separated from the brake
caliper, new brake pads must be installed to prevent brake noise and
shudder.
Remove and discard the front brake pads
Refer to: Brake Pads (206-03 Front Disc Brake, Removal and ..