Ford Fusion: Front Disc Brake / Brake Caliper. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Brake System / Front Disc Brake / Brake Caliper. Removal and Installation

Removal

NOTE: Removal steps in this procedure may contain installation details.

NOTICE: Brake pads with adhesive on the insulator are one-time use only. When the brake pads are separated from the brake caliper, new brake pads must be installed to prevent brake noise and shudder.
Remove and discard the front brake pads
Refer to: Brake Pads (206-03 Front Disc Brake, Removal and Installation).

Remove The brake caliper flow bolt, washers and the brake caliper. Discard the washers.
Torque: 18 lb.ft (25 Nm)

Installation

NOTICE: Make sure that the brake hose is not twisted when installing the brake caliper or damage to the brake flexible hose may occur.
To install, reverse the removal procedure.

Bleed the brake system.
Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).

Front Disc Brake

Brake Caliper - 2.7L EcoBoost (238kW/324PS). Removal and Installation

Removal NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water...

Other information:

Ford Fusion 2013–2020 Service Manual: Piston Inspection. General Procedures

Inspection NOTE: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur. Clean and inspect the (1) ring lands, (2) pin bosses, (3) skirts and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod...

Ford Fusion 2013–2020 Service Manual: Rear Door Upper Moulding. Removal and Installation

Removal NOTE: LH side shown, RH side similar. NOTE: Removal steps in this procedure may contain installation details. NOTICE: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

Fuel Quality

Choosing the Right Fuel

Ford Fusion. Fuel Quality

Your vehicle is designed to operate on regular unleaded gasoline with a minimum pump (R+M)/2 octane rating of 87.