Ford Fusion: Front Disc Brake / Brake Caliper - 2.7L EcoBoost (238kW/324PS). Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Brake System / Front Disc Brake / Brake Caliper - 2.7L EcoBoost (238kW/324PS). Removal and Installation

Removal

NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.

NOTE: Removal steps in this procedure may contain installation details.

NOTICE: Brake pads with adhesive on the insulator are one-time use only. When the brake pads are separated from the brake caliper, new brake pads must be installed to prevent brake noise and shudder.
Remove and discard the front brake pads.
Refer to: Brake Pads - 2.7L EcoBoost (238kW/324PS) (206-03 Front Disc Brake, Removal and Installation).

Remove The brake caliper flow bolt, washers and the brake caliper. Discard the washers.

Installation

NOTICE: Make sure that the brake hose is not twisted when installing the brake caliper or damage to the brake flexible hose may occur.
To install, reverse the removal procedure.

Bleed the brake system.
Refer to: Brake System Pressure Bleeding (206-00 Brake System - General Information, General Procedures).

Brake Caliper. Removal and Installation

Removal NOTE: Removal steps in this procedure may contain installation details. NOTICE: Brake pads with adhesive on the insulator are one-time use only...

Brake Caliper Anchor Plate. Removal and Installation

Removal NOTE: Removal steps in this procedure may contain installation details. Remove the wheel and tire. Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation)...

Other information:

Ford Fusion 2013–2020 Owners Manual: Power Door Locks

The power door lock control is on the driver and front passenger door panels. Unlock. Lock. Door Lock Indicator An LED on the door window trim illuminates when you lock the door. It remains illuminated for up to five minutes after you switch the ignition off...

Ford Fusion 2013–2020 Service Manual: Front Door Window Glass. Removal and Installation

Removal NOTE: LH side shown, RH side similar. Remove the front door trim panel. Refer to: Front Door Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation). Remove the front door speaker. Refer to: Front Door Speaker (415-00 Information and Entertainment System - General Information - Vehicles With: AM/FM/CD/SYNC/Sony Audio System) ...

Adjusting the Steering Wheel

WARNING: Do not adjust the steering wheel when your vehicle is moving.

Note: Make sure that you are sitting in the correct position.

Ford Fusion. Adjusting the Steering Wheel

Unlock the steering column. Adjust the steering wheel to the desired position.