Ford Fusion Manuals

Ford Fusion: Body System - General Information / Body - Overview. Description and Operation

Insulation

Insulation is used as a sound-deadener to reduce exterior road and powertrain noises from the interior of the vehicle. Mastic insulators are also used as insulation. Insulation is installed:

  • under the roof.
  • above and below the instrument panel.
  • at the cowl side panels.
  • over the front and rear floorpans.
  • inside the B-, C- and D-pillar sections.
  • on the wheelhouse/quarter panel.
  • behind the rear quarter trim panel.

Other forms of insulation include:

  • front tunnel stiffening pad.
  • dash panel stiffener.
  • rear wheelhouse mastic pads.

It has heat-bonded mastic deadeners for improved NVH characteristics.

It also has sound dampeners located inside the D-pillar and plug holes in the inner rear quarter.

Body Sealer Types and Applications

Seam Sealer

  • heavy-bodied, non-sag adhesive/sealer used on standing cosmetic seams, truck bed seams, tooled door skin seams and floorpans.
  • can be used on water leaks and noise concerns.

Silicone Gasket and Sealant

  • form-in-place gasket and multi-purpose adhesive/sealant.
  • room temperature curing silicone rubber.

Silicone Spray Lubricant

  • keeps the door and window weatherstrip pliable and soft.
  • makes the door easier to close.
  • retards weatherstrip squeaks.
  • retards weatherstrip wear.
  • helps retain door window alignment by reducing friction between the glass frame and the rubber weatherstrip.
  • should not be used prior to painting.

Trim and Weatherstrip Adhesive

  • quick drying, strong adhesive designed to hold weatherstripping onto all body panels and surrounding metal.

    Body System - General Information

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    Body System. Diagnosis and Testing

    Symptom Chart(s) Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Front Door Skin Panel. Removal and Installation


    Special Tool(s) / General Equipment Grinder Knife MIG/MAG Welding Equipment Materials Name Specification Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B -  Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Flexible Foam Repair3M™ 08463, LORD Fusor® 121 -  Removal NOTE: Left Hand (LH) side shown, Right..

    Ford Fusion 2013–2020 Service Manual: Front Seat Track. Removal and Installation


    Removal NOTE: Note the wire harness routing for installation purposes. Remove the front seat backrest. Refer to: Front Seat Backrest (501-10A Front Seats, Removal and Installation). Remove the front seat cushion cover. Refer to: Front Seat Cushion Cover (501-10A Front Seats, Removal and Installation). NOTE: Passenger seat only. Detach the front pin..

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    Fuel Quality

    Choosing the Right Fuel

    Ford Fusion. Fuel Quality

    Your vehicle is designed to operate on regular unleaded gasoline with a minimum pump (R+M)/2 octane rating of 87.

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