Ford Fusion Manuals

Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Intermediate Clutch Assembly. Diagnosis and Testing

Ford Fusion 2013–2020 Service Manual / Powertrain / Automatic Transmission / Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Intermediate Clutch Assembly. Diagnosis and Testing

Intermediate Clutch

For intermediate (2,6) clutch operation,
REFER to: Transmission Description - System Operation and Component Description (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Description and Operation).
REFER to: Intermediate Clutch Assembly (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Description and Operation).


  Intermediate Clutch


Condition Possible Sources Action
Intermediate (2,6) clutch does not apply SSC solenoid filter blocked CLEAN or INSTALL a new solenoid.
REFER to: Solenoid (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
SSC is mechanically stuck OFF INSTALL a new solenoid.
REFER to: Solenoid (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Intermediate (2,6) clutch regulator valve stuck OFF DISASSEMBLE, CLEAN and INSPECT the intermediate (2,6) clutch regulator valve. If bore or valve is damaged, INSTALL a new main control vlave body.
REFER to: Main Control Valve Body (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
SSC VBS CB26, CB26 hydraulic circuits blocked or leaking DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage. CLEAN as necessary.
REFER to: Main Control Valve Body (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
CB26 hydraulic circuit blocked or leaking DISASSEMBLE and INSPECT the transmission case passages for debris/blockage. CLEAN as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Rear planetary sun gear and shell assembly INSPECT the sun gear and shell for wear and damage. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch friction plates DISASSEMBLE and INSPECT the intermediate (2,6) clutch friction and steel plates. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch piston seal leakage INSPECT the intermediate (2,6) clutch piston and seals. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch always applied SSC solenoid O-rings cut/damaged INSTALL a new solenoid.
REFER to: Solenoid (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
SSC mechanically stuck ON INSTALL a new solenoid.
REFER to: Solenoid (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Intermediate (2,6) clutch regulator valve stuck ON DISASSEMBLE, CLEAN and INSPECT the intermediate (2,6) clutch regulator valve and spring. If bore or valve is damaged, INSTALL a new main control valve body.
REFER to: Main Control Valve Body (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
VBS CB26, CB26 hydraulic circuits leaking DISASSEMBLE and INSPECT the main control valve body and separator plate passages for leakage. INSTALL new components as necessary.
REFER to: Main Control Valve Body (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Rear planetary sun gear and shell assembly INSPECT the sun gear and shell for damage that would prevent free rotation. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch friction plates DISASSEMBLE and INSPECT the intermediate (2,6) clutch friction and steel plates. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch piston return spring INSPECT the return spring for proper installation or damage. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch delayed/soft/slipping apply Incorrect Transmission Strategy programmed into PCM Remove SSC and record solenoid band number.
REFER to: Solenoid (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Using the scan tool, verify the correct band number is stored in the PCM. If the band numbers do not match, INSTALL a new SSC with correct band number.
SSC solenoid filter partially blocked or restricted CLEAN or INSTALL a new solenoid.
REFER to: Solenoid (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
SSC mechanically sticking INSTALL a new solenoid.
REFER to: Solenoid (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Intermediate (2,6) clutch regulator valve sticking DISASSEMBLE, CLEAN and INSPECT the intermediate (2,6) clutch regulator valve. If bore or valve is damaged, INSTALL a new main control valve body.
REFER to: Main Control Valve Body (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
VBS CB26, CB26 hydraulic circuits blocked or leaking DISASSEMBLE and INSPECT the main control vlave body and separator plate passages for debris/blockage. CLEAN as necessary.
REFER to: Main Control Valve Body (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
CB26 supply hydraulic circuit blocked or leaking DISASSEMBLE and INSPECT the transmission case passages for debris/blockage. CLEAN as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch friction plates DISASSEMBLE and INSPECT the intermediate (2,6) clutch friction and steel plates. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch piston seal leakage INSPECT the intermediate (2,6) clutch piston and seals. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch harsh apply Incorrect Transmission Strategy programmed into PCM Remove SSC and record solenoid band number.
REFER to: Solenoid (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Using the scan tool, verify the correct band number is stored in the PCM. If the band numbers do not match, INSTALL a new SSC with correct band number.
SSC mechanically sticking INSTALL a new solenoid.
REFER to: Solenoid (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Intermediate (2,6) clutch regulator valve sticking DISASSEMBLE, CLEAN and INSPECT the intermediate (2,6) clutch regulator valve and spring. If bore, valve or spring is damaged, INSTALL a new main control valve body.
REFER to: Main Control Valve Body (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
VBS CB26, CB26 hydraulic circuits blocked or leaking DISASSEMBLE and INSPECT the main control valve body and separator plate passages for debris/blockage/leakage. CLEAN as necessary.
REFER to: Main Control Valve Body (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch friction plates DISASSEMBLE and INSPECT the intermediate (2,6) clutch friction and steel plates. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).
Intermediate (2,6) clutch piston return spring INSPECT the return spring for proper installation and damage. INSTALL new components as necessary.
REFER to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul).

    Direct Clutch Assembly. Diagnosis and Testing

    Direct Clutch For direct (3,5,R) clutch operation, REFER to: Transmission Description - System Operation and Component Description (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Description and Operation)...

    Low/Reverse Clutch Assembly. Diagnosis and Testing

    Low/Reverse Clutch For low/reverse clutch operation, REFER to: Transmission Description - System Operation and Component Description (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Description and Operation)...

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