Ford Fusion: Ford Recalls Nearly 60,000 Vehicles Including Fusion for Fire Risk

Date: October 16, 2025

Automaker Ford has announced a recall affecting approximately 59,006 vehicles in the United States, among them some units of the Fusion model. The decision follows identification of a fault in the engine block heater which may develop a crack, allowing coolant to leak and possibly trigger a short-circuit under the hood. The risk of fire, though currently low, prompted the recall despite no confirmed injuries or accidents linked to the issue.

The company reviewed reports of coolant leakage and under-hood overheating, tracing the cause to solder or structural defects in the heater element assembly. In the interim, affected owners have been advised to refrain from using the block heater until a remedy becomes available. The full correction is expected in early 2026, with dealers offering interim service free of charge.

This announcement underscores Ford’s ongoing vigilance in addressing engine-compartment safety issues, even for vehicles that may no longer be in current production. For owners of impacted vehicles, it serves as a reminder to monitor official recall notices and promptly schedule service when eligible.

Owner guidance: If you drive one of the affected models, avoid using the engine block heater until inspected, and schedule your free repair as soon as your dealer notification arrives. Even though no injuries have been reported at this time, early intervention is the safest approach.

With this recall, Ford demonstrates that model years already on the road remain under active safety review—and that manufacturer accountability extends well beyond the end of production runs.